Whatever your packaging requirements, from a single sample to a full range of products for a ongoing account, are handled by one factory and one dedicated team.
We keep your artwork in our records, reproduce your colours on your tenth reorder as we did on the first, and let you know candidly when a deadline is tight.
One designated contact oversees your enquiry, production and delivery, from your initial sample through to a reorder two years later. Your spec stays the same because the same person oversees everything.
For a packaging supplier created to develop alongside your business, get in touch with the friendly team at Custom Pack Studio now.
Which differs when packaging becomes an continuous supplier association?
A initial order primarily tests the box itself: whether it is the right fit, prints correctly and arrives as scheduled.
A supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, with no need to repeat the specification all over again.
We manage board stock and ink mixing in our own factory, keeping colour and wall thickness uniform from your first order to every reorder.
The individual preparing the quote for your job also runs it on the press.
If something about a reorder needs explaining, talk to them directly for a clear, genuine answer.
Reasons Sunbury-on-Thames businesses choose Our packaging solutions
Absolutely no minimum order on any item
We have no minimum order requirement on any product we make, so one sample and a reorder of five hundred units go through the same procedures.
We do not require a minimum order volume, and we don’t add an extra charge solely because your order is small.
This shows we develop with your Sunbury-on-Thames business.
When you are ready to grow your business or product line, we will guide you throughout your journey.
One named contact starting from enquiry to delivery
A single designated contact manages your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are ready to place another order.
You are never moved between departments or required to explain the job again to a different member of the team whenever you telephone.
Years of in-house production
KennedySmith (Press) Ltd, our parent company, has operated presses in the UK since 1997.
That background means the board and ink suppliers working on your order are trusted relationships developed over decades, not new sources found for each incoming job.
As we prepare ink and keep board stock in house, colour matching does not rely on a third party printer interpreting your brief.
The proof you approve is precisely what leaves the factory.
Dispatch personalised to your Sunbury-on-Thames business
We supply across the country, wherever your business is based, whether you need a single sample or a full pallet.
In Sunbury-on-Thames, our delivery service adheres to the same schedule from the same Irvine factory, whatever the order size or destination.
Whether one box must be couriered for sign-off or multiple pallets need scheduling around a launch date, one consistent logistics process manages everything, ensuring delivery stays the same as the order expands.
Tailor Made Designs Developed Centred on Your Goods
Not each product is suited to a typical box.
Where yours has an unusual shape or unusual dimensions, we build the structure around it. Components needing separation during transit are given the same considered approach, with their protection incorporated into the structure from the outset rather than attached afterwards.
Our design team evaluates your real product rather than relying solely on a specification sheet. An first sample assesses fit and function before any unit proceeds to full production.
If the die cut needs modification, we adjust it and send a second sample rather than producing an unsuitable batch.

Wrapping items from Custom Pack Workshop
All packaging in our range is produced at our own facility, helping to ensure the finish approved on your sample is the same as that supplied in an order of five hundred.
Whether it’s custom packaging for a single product line or the accessories that finish an order, everything is produced on one production line.
Containers and boxes
Reverse tuck end cartons and crash lock boxes are suitable for varied retail and product packaging, with printing applied to every panel to keep the branding visible regardless of how the container is oriented on a shelf.
For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it is even opened.
The standard of the board material and the accuracy of the die cut are just as important as the print itself.
Paperboard mailers and delivery packaging
Postal mailer boxes are designed to match your product’s dimensions, helping to reduce void fill and helping to prevent the damage a ill-fitting box can cause during transit.
For heavier products, we make corrugated cardboard boxes and shipping cartons in full colour, while printed inserts protect the contents.
A gusseted box opens out to accommodate multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents vary monthly.
Packing solutions for your industry
Our high-quality packaging is well-suited to many products across a range of industries.
Edible packaging solutions
We hold BRC Global Packaging certification at High Hygiene level, and it is often the initial point our food packaging customers enquire about, whether they run a small bakery or are a wholesale supplier expanding into retail.
Food and drink packaging is subject to our strictest requirements, because safety during contact with the product comes before the box’s appearance.
Elite sector
For jewellery and cosmetics, a customised insert or foam cavity holds products securely during transit, while foil stamping or soft touch lamination reflects the contents.
We help you create packaging that suits your items and gives your brand a premium feel.

Mail packages for ecommerce stores
A mailer arriving crushed often prompts a request for a return or refund, so e-commerce brands need a box designed to withstand the courier network and reach its destination intact.
What’s moreover, bespoke packaging transforms opening your order into a remarkable unboxing experience!
Transforming an opportunity into customer loyalty and, occasionally, free online advertising!
Sustaining each reshuffle continuously
We handle every reorder as we do a first order, retaining the same named contact, proofing process, and board and ink suppliers as before.
As your order gets larger, the unit cost drops, with savings built into the price, so there is no discount code to recall!
This pricing approach applies whether you require twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.
A matched reorder from a different supplier goes through the same proofing process and quality checks as a brand-new design.
Everything is assessed independently, even when made to resemble something you previously owned.
Sustainable procurement from our top packaging centre
Every box we create remains 100% recyclable, helping to reduce plastic and landfill waste.
We won’t introduce laminate only for a glossy finish if it makes a box more difficult to recycle, and we are moving away from single use plastic and EPS foam throughout the range.
Should a sustainability statement require scrutiny during a procurement audit, we would be happy to discuss it with you face to face or by telephone.
How swapping or initiating functions
Please get in touch us with an rough outline of what you need to pack, where you are located in Sunbury-on-Thames, the amount required, and whether an existing supplier must be matched.
If you are testing new products or would like to evaluate their quality before submitting a full order, request a sample through our free samples service.
Approve the proof after our team has prepared the artwork, matched it to any current specification and provided written price confirmation.
Manufacturing and delivery generally require two to three weeks, while the majority of UK and Sunbury-on-Thames addresses get their orders within one to two working days following dispatch.
Reorder whenever required, with the same named contact and specification already on file!
Ask for a complimentary quote from a Sunbury-on-Thames packaging vendor today
Discover the ideal packaging solution with Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than begin from scratch.
Beginning at the start works equally well.
Provide an approximate description of your packing needs and how many you need by telephone, or begin the design process with our online design tool before ordering. We will quickly provide a written quotation, with no commitment to place an order.
Your first order contains a free sample, as does the day your existing account transfers to us. In either case, the person who prepares your quotation will still be responsible for your account two years from now.
We ship throughout the UK directly to Sunbury-on-Thames from the same Irvine factory, wherever your business is based.



























