UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Sunbury-on-Thames

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Sunbury-on-Thames businesses, produced at our own factory in Irvine. We work with food & drink, cosmetics, jewellery, e-commerce brands, crafting every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Sunbury-on-Thames

Whatever your packaging requirements, from a single sample to a full range of products for a ongoing account, are handled by one factory and one dedicated team.

We keep your artwork in our records, reproduce your colours on your tenth reorder as we did on the first, and let you know candidly when a deadline is tight.

One designated contact oversees your enquiry, production and delivery, from your initial sample through to a reorder two years later. Your spec stays the same because the same person oversees everything.

For a packaging supplier created to develop alongside your business, get in touch with the friendly team at Custom Pack Studio now.

Which differs when packaging becomes an continuous supplier association?

A initial order primarily tests the box itself: whether it is the right fit, prints correctly and arrives as scheduled.

A supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, with no need to repeat the specification all over again.

We manage board stock and ink mixing in our own factory, keeping colour and wall thickness uniform from your first order to every reorder.

The individual preparing the quote for your job also runs it on the press.

If something about a reorder needs explaining, talk to them directly for a clear, genuine answer.

Reasons Sunbury-on-Thames businesses choose Our packaging solutions

Absolutely no minimum order on any item

We have no minimum order requirement on any product we make, so one sample and a reorder of five hundred units go through the same procedures.

We do not require a minimum order volume, and we don’t add an extra charge solely because your order is small.

This shows we develop with your Sunbury-on-Thames business.

When you are ready to grow your business or product line, we will guide you throughout your journey.

One named contact starting from enquiry to delivery

A single designated contact manages your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are ready to place another order.

You are never moved between departments or required to explain the job again to a different member of the team whenever you telephone.

Years of in-house production

KennedySmith (Press) Ltd, our parent company, has operated presses in the UK since 1997.

That background means the board and ink suppliers working on your order are trusted relationships developed over decades, not new sources found for each incoming job.

As we prepare ink and keep board stock in house, colour matching does not rely on a third party printer interpreting your brief.

The proof you approve is precisely what leaves the factory.

Dispatch personalised to your Sunbury-on-Thames business

We supply across the country, wherever your business is based, whether you need a single sample or a full pallet.

In Sunbury-on-Thames, our delivery service adheres to the same schedule from the same Irvine factory, whatever the order size or destination.

Whether one box must be couriered for sign-off or multiple pallets need scheduling around a launch date, one consistent logistics process manages everything, ensuring delivery stays the same as the order expands.

Tailor Made Designs Developed Centred on Your Goods

Not each product is suited to a typical box.

Where yours has an unusual shape or unusual dimensions, we build the structure around it. Components needing separation during transit are given the same considered approach, with their protection incorporated into the structure from the outset rather than attached afterwards.

Our design team evaluates your real product rather than relying solely on a specification sheet. An first sample assesses fit and function before any unit proceeds to full production.

If the die cut needs modification, we adjust it and send a second sample rather than producing an unsuitable batch.

Luminae Packaging - Custom Pack Studio

Wrapping items from Custom Pack Workshop

All packaging in our range is produced at our own facility, helping to ensure the finish approved on your sample is the same as that supplied in an order of five hundred.

Whether it’s custom packaging for a single product line or the accessories that finish an order, everything is produced on one production line.

Containers and boxes

Reverse tuck end cartons and crash lock boxes are suitable for varied retail and product packaging, with printing applied to every panel to keep the branding visible regardless of how the container is oriented on a shelf.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it is even opened.

The standard of the board material and the accuracy of the die cut are just as important as the print itself.

Paperboard mailers and delivery packaging

Postal mailer boxes are designed to match your product’s dimensions, helping to reduce void fill and helping to prevent the damage a ill-fitting box can cause during transit.

For heavier products, we make corrugated cardboard boxes and shipping cartons in full colour, while printed inserts protect the contents.

A gusseted box opens out to accommodate multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents vary monthly.

Packing solutions for your industry

Our high-quality packaging is well-suited to many products across a range of industries.

Edible packaging solutions

We hold BRC Global Packaging certification at High Hygiene level, and it is often the initial point our food packaging customers enquire about, whether they run a small bakery or are a wholesale supplier expanding into retail.

Food and drink packaging is subject to our strictest requirements, because safety during contact with the product comes before the box’s appearance.

Elite sector

For jewellery and cosmetics, a customised insert or foam cavity holds products securely during transit, while foil stamping or soft touch lamination reflects the contents.

We help you create packaging that suits your items and gives your brand a premium feel.

bottle packaging scotland

Mail packages for ecommerce stores

A mailer arriving crushed often prompts a request for a return or refund, so e-commerce brands need a box designed to withstand the courier network and reach its destination intact.

What’s moreover, bespoke packaging transforms opening your order into a remarkable unboxing experience!

Transforming an opportunity into customer loyalty and, occasionally, free online advertising!

Sustaining each reshuffle continuously

We handle every reorder as we do a first order, retaining the same named contact, proofing process, and board and ink suppliers as before.

As your order gets larger, the unit cost drops, with savings built into the price, so there is no discount code to recall!

This pricing approach applies whether you require twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.

A matched reorder from a different supplier goes through the same proofing process and quality checks as a brand-new design.

Everything is assessed independently, even when made to resemble something you previously owned.

Sustainable procurement from our top packaging centre

Every box we create remains 100% recyclable, helping to reduce plastic and landfill waste.

We won’t introduce laminate only for a glossy finish if it makes a box more difficult to recycle, and we are moving away from single use plastic and EPS foam throughout the range.

Should a sustainability statement require scrutiny during a procurement audit, we would be happy to discuss it with you face to face or by telephone.

How swapping or initiating functions

Please get in touch us with an rough outline of what you need to pack, where you are located in Sunbury-on-Thames, the amount required, and whether an existing supplier must be matched.

If you are testing new products or would like to evaluate their quality before submitting a full order, request a sample through our free samples service.

Approve the proof after our team has prepared the artwork, matched it to any current specification and provided written price confirmation.

Manufacturing and delivery generally require two to three weeks, while the majority of UK and Sunbury-on-Thames addresses get their orders within one to two working days following dispatch.

Reorder whenever required, with the same named contact and specification already on file!

Ask for a complimentary quote from a Sunbury-on-Thames packaging vendor today

Discover the ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than begin from scratch.

Beginning at the start works equally well.

Provide an approximate description of your packing needs and how many you need by telephone, or begin the design process with our online design tool before ordering. We will quickly provide a written quotation, with no commitment to place an order.

Your first order contains a free sample, as does the day your existing account transfers to us. In either case, the person who prepares your quotation will still be responsible for your account two years from now.

We ship throughout the UK directly to Sunbury-on-Thames from the same Irvine factory, wherever your business is based.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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Contact Scotland's packaging experts today!
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    2 Brewster Pl, Irvine KA11 5DD