UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Sutton

Custom Pack Studio is a UK supplier of custom boxes, mailers and packaging supplies to Sutton businesses, made at our own factory in Irvine. We supply food and drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Sutton

Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee the entire process.

We keep your artwork files on file, make sure colour matching remains consistent from the first order through to the tenth, and tell you frankly when a deadline is particularly demanding.

From your first sample to a reorder two years later, one dedicated contact oversees your enquiry, production and delivery. The specification is unchanged because the same person remains at the helm.

For a packaging supplier designed to expand with your business, contact the helpful team at Custom Pack Studio today.

How the packing alters when it is established as a enduring vendor collaboration

An first order typically centres on the box itself: whether it fits properly, prints clearly and arrives on schedule.

A strong supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, without you explaining the specification once more.

We manage board stock and ink mixing in our very own factory, helping to ensure colour and wall thickness remain the same from your first order through every reorder.

The team member creating your quotation is also the one who runs your job on the press.

When a reorder needs further explanation, they are the person to speak to directly for a straightforward answer.

Why Sutton-based firms choose our company’s packaging solutions

Absolutely no minimum purchase on any item.

We do not impose a minimum order requirement for anything we produce, meaning one sample and a five hundred unit reorder follow the same process.

We do not need a minimum volume to take on your job, and small orders never attract an additional charge.

This indicates that our growth is consistent with your Sutton business.

When the time comes to expand your business or extend your product range, our support will be there for you at every stage of the journey.

Single dedicated contact, starting from enquiry through to delivery

Your designated contact supports your account from initial enquiry through to delivery, so they know your spec when you are ready to reorder.

You are never put through from one department to another, nor required to repeat the details of your job each time you call.

Many eras of on-site manufacturing

From 1997, our parent business, KennedySmith (Press) Ltd, has managed printing presses in the UK.

That history indicates the board and ink suppliers helping with your order represent relationships built over decades, rather than sources newly located for each distinct commission.

We mix our own ink and maintain board stock ourselves, so colour matching is never reliant on a third-party printer understanding your brief.

Whatever you approve on the proof is exactly what leaves the factory!

Distribution adapted to your Sutton enterprise

We deliver across the country, wherever your business is situated, whether you want one sample or a complete pallet.

Our delivery service picks up from the same factory in Irvine on a set schedule, regardless of the size of the order or destination in Sutton.

Whether a lone box needs couriering for approval or several pallets must arrive for a launch date, one logistics process handles both, ensuring delivery remains reliable as orders grow.

Personalised creations created to suit your item

A number of products simply do not sit into a standard box.

Where yours has an atypical shape or unusual dimensions, we engineer the structure around it. Components requiring separation during transit receive the same careful approach, with their protection integrated into the structure from the outset rather than fitted afterwards.

Our design professionals assess your physical product rather than using only specifications. An initial sample verifies fit and operation before any unit proceeds to full production.

If the die cut requires refinement, we update it and provide a second sample instead of producing a batch that does not meet requirements.

Luminae Packaging - Custom Pack Studio

Wrapping products from Custom Pack Workshop

Every item of packaging in our selection is made at our own factory, meaning that the finish approved from a sample is exactly the finish provided for an order of five hundred.

Whether it is custom packaging for a specific product line or the accessories that finish an order, everything is produced on one production line.

Crates and packages

Reverse tuck end cartons and crash lock boxes meet countless retail and product packaging needs, with branding displayed on every panel so it continues to be visible wherever the container is placed on the shelf.

For jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid does much of the selling before it has even been opened.

The standard of the board and the accuracy of its die cut are equally important here as the printing itself.

Paperboard post packaging and freight packaging

Postal mailer boxes are customised to your product’s dimensions, reducing void fill and preventing the damage an ill fitting box can cause in transit.

For larger or more substantial items, we make full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep the contents safely cushioned inside.

A gusseted box opens out to fit multiple items in one order, making it particularly suitable for a subscription box or bundle deal with contents that vary each month.

Packaging for the industry

Our top-quality packaging is created to accommodate a diverse range of products across various industries.

Cuisine packaging basics

Our BRC Global Packaging certification covers the High Hygiene level. It is usually the initial assurance food packaging customers seek, from independent bakeries to wholesale suppliers expanding into retail.

Of every category we offer, food and drink packaging is governed by the most rigorous requirements, as maintaining safe contact with the product takes priority over the box’s visual appeal.

Luxury market

For jewellery and cosmetics, a fitted insert or foam cavity keeps each product firmly during transit, while finishes such as foil stamping or soft touch lamination reflect the contents.

We create packaging that enhances your items and provides your brand a high-end feel.

bottle packaging scotland

Mail box and online brands

A squashed mailer can trigger a return or refund request, so online brands need a box tough enough to make its way through the courier network in one piece.

In addition, tailored packaging transforms opening the package into a remarkable unboxing experience.

Turning an opening into lasting customer loyalty and, at times, free online advertising.

Preserving all reshuffling in regularity

Your reorder is given exactly the same treatment as your first order. That means the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.

As your order grows, the per-unit price decreases, with the saving included in the pricing rather than relying on a discount code.

This price structure applies whether you need twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.

A matched reorder supplied by another supplier undergoes identical proofing and quality checks as a completely new design.

No item passes inspection simply because it looks like something you currently own.

Environmentally friendly sourcing from our top packaging site

Every box we make is 100% recyclable, contributing to a reduction in plastic and landfill waste.

We won’t add laminate only for a shiny finish if it makes a box more difficult to recycle, and we are moving away from single use plastic and EPS foam across the range.

Should a sustainability claim face scrutiny in a procurement audit, we would be pleased to discuss it with you in person or by telephone.

How transitioning or commencing works

Get in touch with us with an outline of what you need packed, your location in Sutton, the number required, and whether we should match an existing supplier.

Request a sample through our free samples service when trialling new products or reviewing quality before committing to a full order.

Sign off on the proof after our team has produced the artwork, ensured it follows any existing specification, and verified the pricing in writing.

Manufacturing and delivery usually take two to three weeks, while the majority of UK and Sutton addresses receive their orders within one to two working days after dispatch.

Reorder as required through the same named contact, using the specification on file.

Get a complimentary proposal from a Sutton packaging business immediately

Find your ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.

Beginning afresh is just as successful.

Provide an approximate description of your packing needs and how many you need by telephone, or begin designing with our online design tool before ordering. We will promptly send a written quotation, with no commitment to place an order.

Your first order includes a free sample, and so does the day an existing account moves to us. Regardless of which route you choose, the person preparing your quotation will still be managing your account two years from now.

No matter what your business location, we ship throughout the UK directly to Sutton from our Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD