UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Packaging Supplier Willenhall

Custom Pack Studio is a UK-based supplier of custom boxes, mailers and packaging supplies to Willenhall businesses, manufactured at our own factory in Irvine. We supply food & drink, cosmetics, jewellery, e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Willenhall

Whatever your packaging requirements, ranging from a single sample to a complete range of products for a continuing account, are overseen by a single factory and a single dedicated team.

We keep your artwork on file, reproduce colours on your tenth reorder as accurately as on the first, and speak plainly when deadlines are tight.

A one named contact oversees your enquiry, production and delivery, from the first sample to a reorder two years later. The spec stays the same because the same person continues to be responsible.

Searching for a packaging supplier designed to grow alongside your business? Speak to the friendly team at Custom Pack Studio today!

How the packaging changes when it develops into a sustained vendor association

An early purchase largely relates to the box itself, including whether it fits, prints well, and is delivered on time.

A strong supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, without you explaining the specification from scratch.

We handle board stock and ink mixing in our own factory, keeping colour and wall thickness the same from your first order to every reorder.

The professional pricing your job also runs it on the press.

If any aspect of a reorder requires clarification, you can speak to them directly and receive a genuine answer.

The Reason Willenhall businesses opt for Our packing services

No minimum buy on all products.

We do not require a minimum order on all products we make, so one sample and a reorder of five hundred units are handled using identical procedures.

Whether the order is modest or considerable, we are prepared to handle it, with no minimum volume required and no additional charge simply because it is modest.

This means we grow alongside your Willenhall business.

When the time comes to expand your business or broaden your product range, our support will be there for you at every stage of the journey.

Sole designated contact from question to completion

One assigned contact manages your account from initial enquiry through to delivery and knows your specification when you are next ready to reorder.

You are never passed between departments or required to describe the job again to a different member of the team whenever you telephone.

Several decades of in-house manufacturing

Our holding company, KennedySmith (Press) Ltd, has been operating presses in the UK from 1997.

That background means the board and ink suppliers supporting your order are established contacts built over decades, not new sources identified for each incoming job.

As we mix ink and keep board stock in house, colour matching never depends on a third party printer understanding your brief.

The facility manufactures precisely what is signed off on the proof.

Shipping bespoke to your Willenhall enterprise

We send throughout the country, wherever your business is based, whether you need one sample or a full pallet.

Every order is collected by our delivery service from the Irvine factory according to a single schedule, regardless of its size or destination in Willenhall.

Whether a single box requires couriering for approval or several pallets must arrive for a launch date, one logistics process handles both, ensuring delivery remains steady as orders expand.

Custom designs crafted to suit your product

Some products do not fit within a regular box.

Where yours has an irregular shape or challenging dimensions, we engineer the structure around it. Components requiring separation during transit are given the same thoughtful approach, with their protection built into the structure from the outset rather than added afterwards.

Our design team uses your actual product rather than relying solely on a specification sheet. An initial sample checks fit and function before any unit goes into full production.

If the die cut needs adjustment, we amend it and provide another sample rather than producing a batch that is not suitable.

Luminae Packaging - Custom Pack Studio

Boxing items from Custom Pack Atelier

Every item of packaging in our selection is made at our own factory, which ensures that the finish approved from a sample is exactly the finish provided for an order of five hundred.

Whether it is custom packaging for a sole product line or the accessories that finish an order, everything is produced on one production line.

Cases and boxes

Reverse tuck end cartons and crash lock boxes work well for varied retail and product packaging, with every panel printed so branding remains visible wherever containers sit.

When considering jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid begins selling the product before it is even revealed!

Top quality board material and an accurate die cut are just as important here as the print itself.

Corrugated mailers plus delivery packaging

Postal mailer boxes are produced to suit your product’s dimensions, reducing void fill and helping to prevent the damage a poorly fitted box can cause during transit.

For heavier or heavier items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep everything inside safely cushioned.

A gusseted box opens out to hold several items in one order, making it a good choice for subscription boxes or bundle deals whose contents change each month.

Packing for your field

Our premium packaging is ideal for a wide range of products across various industries.

Meal packing supplies

We have High Hygiene BRC Global Packaging certification, frequently the first detail food packaging customers ask about, from independent bakeries to wholesale suppliers expanding into retail.

Of every category we offer, food and drink packaging is governed by the most demanding requirements, as maintaining safe contact with the product takes priority over the box’s visual appeal.

Upscale field

For jewellery and cosmetics, a fitted insert or foam cavity holds each product firmly during transit, while finishes such as foil stamping or soft touch lamination complement the contents.

We produce packaging designs that complement your goods, providing your brand a distinctly luxurious feel.

bottle packaging scotland

Post box for digital labels

When a mailer arrives at its destination crushed, it typically indicates a request for a return or refund, leaving online brands needing packaging robust enough to arrive intact from the courier network.

Furthermore, bespoke packaging turns opening your order into a memorable experience.

Transforming an opportunity into loyalty from customers and, sometimes, no-cost online advertising!

Maintaining every reorder orderly

We process every reorder in exactly the same way as a first order, using the same named contact, identical proofing procedure, and board and ink from the suppliers used before.

As your order becomes larger, the reduced unit cost is reflected directly in the quoted price, so there is no discount code to remember.

This price structure is applicable whether you need twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.

A matched reorder sourced from another supplier receives the same proofing and quality checks as a new design.

Nothing passes merely because it looks like something you already had.

Sustainable sourcing from our premier packaging facility

Each box we create is fully recyclable, helping to reduce plastic and landfill waste.

We will avoid adding laminate solely for a shiny finish if doing so makes a box harder to recycle, whilst reducing single use plastic and EPS foam throughout the range.

If a sustainability statement require scrutiny during a procurement audit, we would be glad to examine it with you in person or by telephone.

How changing or starting duties

Contact us with an rough description of what you need to pack, your whereabouts in Willenhall, the needed quantity, and whether we need to replicate an existing supplier.

If you are trying new products or would like to evaluate their quality before placing a full order, request a sample through our free samples service.

Approve the proof after our team creates the artwork, aligns with any existing spec and verifies pricing in writing.

Manufacturing and delivery generally require two to three weeks, while most UK and Willenhall addresses receive their orders within one to two working days after dispatch.

When needed, reorder via your existing named contact using the specification already held on file.

Request a complimentary quote from a Willenhall packaging service right away.

Find the right packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.

Beginning anew can be just as effective.

Let us know what you are packing and the quantity required over the phone, or begin a design using our online design tool before ordering. We will prepare a timely written quote, with no obligation to proceed.

A complimentary sample comes with your first order, and again when an existing account transfers to us. More importantly, whoever prepares your quotation will be the same person looking after your account two years later.

We send throughout the UK directly to Willenhall from our Irvine manufacturing facility, no matter where your business is based.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD