UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Packaging Supplier Worcester

Custom Pack Studio is a UK manufacturer of custom boxes, mailers, and packaging supplies to Worcester businesses, produced at our own factory in Irvine. We supply food & drink, cosmetics, jewellery, e-commerce brands, tailoring every order to the product itself, with no minimum order quantities required.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Worcester

Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team manage everything.

We keep your artwork on file, match your colours on your tenth reorder just as on the first, and let you know candidly when a deadline is tight.

A named representative oversees your enquiry, production and delivery, from the first sample to a repeat order two years later. Because they remain involved throughout, the specification stays the same.

For a packaging supplier designed to grow alongside your business, get in touch with the friendly team at Custom Pack Studio today.

What differences occur whenever packaging becomes an sustained distributor collaboration

Once that initial order comes in, the focus shifts to the box: its fit, its print quality, and whether it gets to you by the expected time.

A supplier relationship is confirmed on order six, when the same product needs the same colour and fit, without asking you to explain the specification once more from scratch.

We oversee board stock and ink mixing at our own factory, helping to ensure colour and wall thickness remain uniform from your first order through all later reorders.

The individual who prepares your quotation likewise manages its production on the press.

When a reorder needs clarification, they are the person to speak to directly for a definitive answer.

The reasons Worcester businesses pick our company’s packaging options

Zero minimum quantity on every product.

We do not impose minimum quantities per order on anything we produce, meaning one sample and a five hundred unit reorder follow precisely the same process.

We do not require a minimum volume before accepting your work, nor do we add an additional charge simply because the order is limited in size.

This shows we grow alongside your Worcester business.

As soon as you are ready to develop your business or product line, we will be right beside you throughout the entire course of your journey!

Sole identified contact from enquiry to completion

One designated contact handles your account from your first enquiry to delivery, maintaining a clear understanding of your specification when you are prepared to place another order.

You speak to one dedicated team, so you are not required to explain the job again to a new member of the team each time you call.

Many decades of internal manufacturing

From 1997, our parent company, KennedySmith (Press) Ltd, has managed printing presses in the UK.

That background means the board and ink suppliers supporting your order are trusted relationships built over decades, not new sources identified for each incoming job.

As we mix ink and keep our own board stock, colour matching is not dependent on a third party printer understanding your brief.

The proof you sign off on is precisely what leaves the production facility.

Delivery adapted to suit your Worcester venture

We deliver nationwide to your business, whether you need one sample or a full pallet.

Every delivery is collected from the same Irvine factory according to the same regular schedule, whatever the size of the order or destination in Worcester.

Whether you need one box sent for approval or several pallets arranged around a launch date, one reliable logistics process manages everything, so delivery remains unchanged as your order increases.

Bespoke Creations Developed To Suit Your Offering

Not every product is suited to a standard box.

Where yours has an atypical shape or unusual dimensions, we build the structure around it. Components requiring separation during transit are given the same considered approach, with their protection incorporated into the structure from the outset rather than attached afterwards.

Your actual product is where our design process starts, rather than a specification sheet alone. Before full production begins, a initial sample checks its fit and function.

If the die cut needs refining, we revise it and prepare a second sample instead of producing a batch that fails.

Luminae Packaging - Custom Pack Studio

Packaging items from Personalised Pack Studio

Every item of packaging in our range is manufactured at our own site, which ensures that the finish approved from a sample is exactly the finish provided for an order of five hundred.

From custom-made packaging for one product line to the accessories that complete every order, everything is made on a one production line.

Boxes and containers

Reverse tuck end cartons and crash lock boxes are suitable for a wide range of retail and product packaging, with printing provided across every panel to ensure the branding visible regardless of how the container is placed on a shelf.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid can begin selling the product prior to being opened.

The standard of the board and the accuracy of its die cut are equally important here as the printing itself.

Paperboard postal packs and delivery packaging

Postal mailer boxes are made to fit your product, rather than a standard size, cutting down on wasted space and damage resulting in transit by a ill-fitting box.

For bigger or heavier products, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts safeguard the contents within.

A gusseted box expands to hold several items in one order, making it ideal for subscription boxes or bundle deals whose contents change each month.

Packaging approaches for your industry

Our high-quality packaging is appropriate for many products across a range of industries.

Catering packaging provisions

We maintain BRC Global Packaging certification at High Hygiene level, often serving as the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers expanding into retail.

Across every category we supply, food and drink packaging demands the greatest care, because safety where packaging meets the product must always precede the box’s appearance.

Upscale industry

For jewellery and cosmetics, a tailored insert or foam cavity holds products securely in transit, while foil stamping or soft touch lamination reflects the contents.

We help you create packaging that complements your products and adds a luxurious feel to your brand.

bottle packaging scotland

Postal parcels and online retailers

A crushed mailer often leads to a return or refund request, so e-commerce brands need a box made to survive the courier network intact.

Bespoke packaging also provides a lasting unboxing experience.

An opening can lead to customer loyalty and, at times, free advertising online.

Maintaining all reshuffling in consistency

Your repeat order is given exactly the same treatment as your first order. That includes the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.

As your order increases in size, the lower unit cost is shown directly in the quoted price, so there is no discount code to keep in mind.

The same pricing structure is applicable to twenty boxes, several thousand replenished within a quarter, and even a pallet secured for bulk delivery.

A matched reorder from another supplier undergoes the same proofing process and quality checks as a completely new design.

Nothing passes just because it looks like something you already had.

Green acquisition from our flagship packaging facility

Every box we produce is completely recyclable, helping to reduce plastic and landfill waste.

We will avoid adding laminate solely for a glossy finish if it makes a box harder to recycle. We are also reducing single use plastic and EPS foam throughout the range.

If you require a sustainability claim to withstand procurement audit scrutiny, we would be pleased to discuss it with you in person or by telephone.

How changing or initiating unfolds

Get in touch with us with an outline of what you need packed, your address in Worcester, the number required, and whether we should replicate an existing supplier.

Request a sample through our free samples service when trialling new products or checking quality before committing with a full order.

Approve the proof after our team completes the artwork, follows any existing specification and confirms the pricing in writing.

Production and delivery generally take two to three weeks. Most UK and Worcester addresses receive their orders within one to two working days of dispatch.

Reorder whenever needed through that same named contact, using the specification on file.

Request your free quote from a Worcester packaging supplier immediately

Explore your ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Starting from the beginning is equally effective.

Share an approximate description of your packing needs and required quantity by telephone, or start designing with our online design tool before ordering. We will quickly provide a written quotation, with no commitment to place an order.

Your initial sample is free, and it is free again when an existing account transfers to us. In both cases, the person providing your quotation will still be the same person managing your account in two years.

No matter what your business location, we deliver throughout the UK directly to Worcester from our Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD