What custom packaging means
Our bespoke packaging is meticulously designed to suit your specific product because you retain full creative authority over dimensions, the structural design, the printing and the final finish.
Are you ready to see how modifying a typical carton is in fact a totally different and much more constrained ballgame?
Our definition of a totally customisable box means the dimensions are tailored specifically to your product, the board weight is set according to its physical journey, and the print perfectly covers your chosen panels.
From the earliest spark of design, the packaging is beautifully envisioned to complement the product.
Custom Pack Studio collaborates with manufacturers of food, beauty labels, e-commerce retailers and artisanal distillers across the whole nation.
The custom packaging we make
We produce an extensive variety of bespoke packaging styles, each made to your specific dimensions and supplied with high-quality, full-colour custom printing.
The ideal packaging design for your item hinges on its physical nature, sales method, and delivery journey, and our specialists will help with your selection.
Folding cartons
For regular retail merchandise, reverse tuck-end cartons and crash-lock bottom cases represent the conventional packaging formats.
Created with ends that tuck at opposite ends, the reverse tuck-end carton is perfectly suited for lightweight merchandise such as cosmetics and health supplements.
First, initially set up the crash-lock box so the solid base locks into place. This reliable design readily holds larger products, whilst both formats arrive flat and build in seconds.

Postal and mailer boxes
Are you currently trading online? An bespoke mailer box will keep safe your product across the courier network while changing delivery into a memorable brand experience!
With bespoke printing on all surfaces, these mailer boxes elevate the standard digital retail transaction into a high-end tactile event whilst maintaining the structural integrity required to endure the pressures of transit.
Our team also create expandable e-commerce cartons specifically designed for consignments requiring greater depth or adjustable packaging dimensions.
Sleeves and wallets
A sleek sleeve glides effortlessly over an item or inner tray to instantly introduce vibrant branding whilst maintaining the original packaging, delivering an remarkably smart and cost-effective solution for presenting special seasonal lines and special-edition releases.
Crafted to surround the item in the manner of a folder, this wallet style box provides an refined flat display for store items, photos and writing materials.
Gift boxes and presentation packaging
Branded gift boxes offer the refined presentation retail customers expect for gift purchases whilst fully eliminating the need to wrap anything.
Can you picture the impact of rigid boxes, magnetic-close boxes and printed inserts? They fit the space precisely, whilst luxury finishes like foil stamping, embossing and soft-touch lamination quickly elevate the look to high-end packaging that effortlessly garners a better price!

Packaging design support if you do not have a designer
Our company delivers detailed design assistance at any stage of your artwork development.
On receipt of your established corporate guidelines and approved designs, we will carefully align our processes to these specifications and ready your assets for end manufacture.
Could you sending your logo as a JPEG or alternative image format? We redesign it from scratch for print because packaging artwork requires much sharper resolution than a regular website does.
From a basic early concept, our specialists develop your packaging architecture and production-ready graphics, engineering bespoke structural solutions when stock containers do not suffice. We explain every technical specification throughout the entire process, including material thickness and image definition.
Alternatively, you may employ our virtual design software to tailor a container and include your bespoke branding prior to contacting us, or arrange a tailored consultation should you prefer to discuss your requirements beforehand.
Custom packaging for Bannockburn’s industries
We produce bespoke packaging for beverage creators, food manufacturers, cosmetic brands and online retailers throughout Bannockburn.
Each sector has its own individual set of standards, ranging from strict food safety compliance to the perfect finish required for a luxury carton!
Food and drink
To excel in the extensive and very competitive Scottish food and drink industry, your packaging must provide product safety whilst equally attracting consumers on the retail shelf.
Our High Hygiene BRC Global Packaging guarantees we produce food packaging under carefully audited, traceable conditions specified by retailers for product listings.
Whisky and craft spirits
We create custom printed bottle cartons and presentation packaging for artisanal spirits producers and distilleries, including refined details including hot foil stamping , recessed embossing and tactile lamination.
This no minimum order threshold enables a distillery to arrange a limited print run for small-batch releases without the obligation of acquiring unnecessary quantities.

Cosmetics and beauty
We manufacture bespoke printed packaging for aesthetic and haircare organisations, including specialised embellishments such as tactile lamination, metallic foiling and structural embossing._
How do you ensure delicate glass and compacts totally safe while helping to ensure they really stand out on the shelf? It is simply due to the power of a standout finish!
E-commerce and subscription brands
Want to delight your clients? We manufacture branded mailer boxes, printed tissue and fitted inserts for e-commerce sellers and subscription brands!
Are you ready to bid farewell to transit damage? Bespoke packaging carefully tailored to your item provides absolute security during delivery, meaning you will dramatically slash the cost of replacements and returns!
Receiving a bespoke, personalised package transforms the simple act of unboxing, raising the experience well beyond the unremarkable reality of opening a plain, anonymous brown carton.
A packaging supplier perfect for Bannockburn businesses
Did you know that we actually make every single product ourselves at our very own Irvine workshop in Ayrshire?
It ensures local firms in Bannockburn profit from significantly reduced dispatch durations and reduced transit expenses.
Our network of deliveries spans Bannockburn and the wider UK to make sure that distant enterprises receive the benefit from the same quick dispatch times as those based close to our production facility.
Operating as a dedicated division of KennedySmith (Press) Ltd, Custom Pack Studio draws from the expertise of an established Scottish print and packaging manufacturer founded in 1997.
Our expert team creates your boxes on their own presses to guarantee that the print and finish fulfil the standards of an experienced producer.
You will regularly approve a proof, together with a sample if the format requires it, before full production begins.
Sustainable packaging as standard
Each item we make stays entirely appropriate for recycling, and this sustainable characteristic originates directly from the composition of the board itself.
We obtain our paper and board solely from FSC and PEFC approved origins, guaranteeing that each sheet is kept fully auditable via a checked chain of custody all the way to sustainably governed woodlands.
Relied upon to shield mailer and shipping formats, corrugated board delivers strong, reliable protection, standing out as one of the UK’s widely recycled packaging materials.
We are methodically phasing out disposable plastics and EPS, the white foam used as void fill, from our operations. This is due to the fact that these materials are difficult to recycle and negatively affect the environment when discarded.
Whenever the project layout permits, our team suggests choosing paper that can be recycled or sustainable protective materials whilst deliberately avoiding extra surplus.
Order one box or ten thousand
Custom packaging typically needs a minimum order of 500 or 1,000 items.of
When organisations try out a recent item or launch a limited marketing collection, they run the risk of purchasing inventory and warehousing space prior to confirming consumer demand.
We take requests of every size with no minimum order. You can decide your desired quantity, select one box or 10,000 units, and easily trial your market with limited financial risk.
Before starting manufacture, our specialists issue written costing validation for any order volume, whilst later production runs utilise the identical design assets to make sure that scaling your operations requires no further packaging development.
How to order custom packaging
Please reach our staff on 01294 314 919 or complete the online enquiry form to share your exact requirements, outlining your chosen merchandise, the overall amount, and your intended distribution approach. Should you require further guidance on the most appropriate presentation format, our knowledgeable team will happily provide the best recommendation for your campaign.
During the structural design phase and proofing, we draw out the perfect box around your product, compose the print, and send a proof. We also offer a physical sample whenever the format demands it.
Production and completion begin immediately after your formal approval of the proof, with the manufacturing process happening at our specialised Bannockburn facility, typically lasting between two and three weeks.
Directly right to your doorstep, this flat-packed parcel arrives prepared for simple self-assembly, with delivery available to every location throughout Bannockburn or the wider United Kingdom.
Custom packaging Bannockburn FAQ
What counts as custom packaging?
Custom packaging aligns with your product dimensions and specifications exactly. Dimensions, board thickness, construction, printing and finishes are adapted to your cargo to provide a precise fit and promote your brand. Applying a logo onto a standard carton simply creates personalised packaging. True made-to-order packaging is engineered around the product itself.
Is there a minimum order?
We impose no minimum limits on any format, meaning you are able to purchase a single carton or thousands. Such freedom is perfect for boutique creators and those undertaking initial product trials. Our rates fall as your order volume grows, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Bannockburn?
Our production facility in Irvine supplies business clients across Bannockburn. Producing our products within Scotland ensures we minimise both turnaround times and transport expenses for companies in northern areas.
What are your lead times?
As soon as you approve the proof, we move ahead immediately! Most orders take just two to three weeks, and a basic carton can be quicker still. Do you have a firm deadline? Let us know when you enquire and we will confirm if we can meet it.
Can you help if I do not have a designer?
We regularly transform a straightforward logo and basic concept into ready-to-print print files, providing a structured design consultation as part of the service. You can equally take the first step yourself using our online design tool before handing the work over to us when you are happy.
Is the packaging recyclable?
Are you fully set for really green packaging? Each one of our boxes is completely recyclable and produced from certified FSC and PEFC board! We absolutely decline to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we always discuss each option with you first.
Request a free quote from Custom Pack Studio today
For businesses seeking to improve their commercial appeal, make an immediate visual impression, or secure a reliable partnership for their bespoke wrapping requirements, the experienced professionals at Custom Pack Studio are well positioned to help.
Removing minimum order quantities gives your business the ultimate flexibility to s\ucceed. We partner with companies on their growth path, commencing with limited volumes and scaling our operations as you scale.
Making a phone call is the fastest means to start.
Prepared to turn your ideas into reality? Simply dial 01294 314 919 or contact contact@custompackstudio.co.uk with information on your products, packaging needs, and target volumes!
To commence, your printed quote clearly outlines the specific layout, the production method, and the individual cost based on your requested volume.
We set no minimum order criteria, free design support is provided as standard, and each box is precision manufactured to accommodate your specific product.
You are free to make your query at your earliest convenience.


























