UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Fallin

Imagine a custom package securing your product perfectly on its trip with completely no need for any further void fill! By choosing the specific dimensions, composition, design and final coating of each carton, you make sure your packaging is carefully customised to either your unique merchandise and your brand identity. We do not set any minimum buy requirements, which enables you to begin with just one example or buy your items in bulk.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Fallin

What custom packaging means

We create custom packaging entirely around your specific product. Your vision shapes the design, determining the required dimensions, structure, printwork and finish.

Tailoring a ready-made carton with a printed brand mark poses a sharply contrasting and far more restricted undertaking.

By selecting our bespoke packaging, you will receive customised casing dimensions suited to your item, suitable board durability picked for its practical journey, and personalised printing across your preferred surfaces.

The development of the packaging starts at the same time with the initial stage of the product design phase.

Custom Pack Studio partners with manufacturers of food, cosmetic labels, online merchants and small-batch distillers all over the entire nation.

The custom packaging we make

We manufacture an extensive variety of packaging styles, which are all adapted to your custom dimensions and entirely printed with your artwork.

Selecting the most suitable template for your merchandise rests solely upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.

Folding cartons

Ready to discover to discover the real classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the ideal routine packaging formats that each shop shelf needs!

With closing flaps at the top and base, the gentle reverse tuck end carton attractively cradles light items like cosmetics and supplements.

First, simply open the crash-lock box so the robust base locks into place. This reliable design easily holds larger products, whilst both formats come flat and build in a few seconds.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For e-commerce merchants, custom mailing boxes protect products during transit whilst turning the delivery process into an extension of your branding.

Fully designed on the inside and outside, this robust mailer box substitutes plain brown parcels to give ecommerce customers an impressive unboxing event that effortlessly withstands the post.

We further craft gusseted ecommerce boxes, giving the ideal, ample embrace for goods requiring a greater or adaptable fit.

Sleeves and wallets

Placing a product or internal tray within a slide-on sleeve creates an stylish branding opportunity that keeps the original packaging, providing an exceptionally practical and affordable solution for temporary limited lines and special limited-edition releases.

Created to wrap around your merchandise like a streamlined folder, this wallet-style packaging delivers an elegant and flat display that is ideally suited for showcasing cards, prints and slender retail items.

Gift boxes and presentation packaging

When buying items meant as tokens, utilising a tailored presentation box improves the overall aesthetic to satisfy consumer needs whilst fully doing away with the need for manual wrapping.

First, choose rigid boxes, magnetic-close boxes and printed inserts, then use finishes like foil stamping, embossing and soft-touch lamination to create premium packaging that simply warrants a greater price point.

Custom gift boxes

Packaging design support if you do not have a designer

Ready to bring your ideas into reality? We provide full creative support as part of our service, no matter how finished your artwork is!

When you supply us with your current brand guidelines and print-ready artwork, we will closely adhere to these guidelines to prepare your final files for the manufacturing stage.

To prepare your packaging materials for press, we redraw any logo supplied as a JPEG or different image format because actual manufacturing requires a much greater resolution than online platforms require.

Starting from just a simple concept, we create your box structure and print ready artwork. Our specialists create bespoke packaging when standard templates do not suit. To guide you, we explain every technical detail, including board weight and print resolution.

Use our online design tool to customise your box and create branding independently, or arrange a consultation now if you want to discuss the project first.

Custom packaging for Fallin’s industries

Our business produces bespoke packaging solutions for culinary professionals, small distilleries, beauty brands and e-commerce merchants throughout Fallin.

Each sector determines its own requirements, from hygiene in food contact to the exquisite finish a quality carton requires.

Food and drink

In the expansive and intensely competitive food and drink sector of Scotland, packaging must satisfy strict safety standards for direct product contact while at the same time attracting visual interest on the retail shelf.

Our BRC Global Packaging certification at High Hygiene level helps ensure we make food packaging under highly regulated, fully traceable conditions, which retailers closely verify before they list any product.

Whisky and craft spirits

Ready to elevate your brand to raise your brand? We manufacture bespoke printed bottle cartons and luxury gift packaging for high-end whisky distilleries and artisan spirit producers, offering incredible finishes like hot foil, deep embossing and velvety soft-touch lamination!

Distilleries can produce limited releases in limited quantities without large-scale commitments thanks to our zero minimum order policy.

bottle packaging scotland - no background

Cosmetics and beauty

We manufacture printed cartons for beauty, hair care and skincare brands, incorporating finishes including raised embossing, foil and soft-touch lamination.

How do you keep delicate glass and compacts completely safe while making sure they absolutely pop on the shelf? It is simply due to the power of a striking finish!

E-commerce and subscription brands

Want to delight your clients? We produce branded mailer boxes, printed tissue and fitted inserts for digital retailers and subscription brands!

Bespoke packaging shaped specifically to the item ensures its protected passage through the mail system, which in the end lessens the high burden of breakage and product replacements.

Receiving a custom-made, personalised package transforms the ordinary act of unboxing, enhancing the experience far beyond the dull reality of opening a plain, uninspiring brown carton.

A packaging supplier perfect for Fallin businesses

Our organisation produces the entirety of our entire product range at our specialised production facility situated within Irvine in Ayrshire.

Establishing operations in Fallin ensures local enterprises benefit from lower waiting periods and substantially cut distribution expenses.

Our delivery service spans Fallin and the wider UK to ensure that distant enterprises gain from the same fast delivery times received by local businesses located close to our manufacturing facility.

Custom Pack Studio operates as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since nineteen ninety-seven.

Are you set for top-tier quality? Because that same team creates your boxes on their personal presses, ensuring every print and finish meets the highest standards of an established manufacturer!

You get to check and approve the sample and a digital proof before we go ahead with the main print run!

Sustainable packaging as standard

Each container we make stays entirely appropriate for recycling, and this eco-friendly feature derives directly from the structure of the board itself.

By sourcing our paper and board solely from FSC and PEFC certified woodlands, we provide a clear journey where every single sheet can be reviewed and linked back to its original origins.

Are you set to uncover the definitive packaging powerhouse? Amazingly durable and secure, corrugated board stands out as a major champion for UK recycling in both mailing and shipping setups!

We eliminate single-use plastics and EPS from our activities due to their difficulty in recycling and adverse environmental impact.

Whenever the specific scheme permits, we recommend using recyclable or paper-based, sustainable safeguarding materials whilst proactively cutting surplus from our planning process.of_thought_

Order one box or ten thousand

Were you aware that bespoke packaging typically calls for a minimum order of 500 or even 1,000 units?

When a firm introduces a fresh product or details a restricted seasonal range, they have to fund both inventory and storage costs long before any sales are guaranteed.

We apply zero minimum order requirements, letting you to choose any quantity from one box to ten thousand. This initial small-volume run provides a reliable method to test customer demand.

Prepared to expand? We promise your written quote for any volume before the presses even start, and because we save your original artwork for future runs, expanding your brand is simple!

How to order custom packaging

Please reach our team on 01294 314 919 or submit the online enquiry form to disclose your exact requirements, outlining your chosen merchandise, the overall volume, and your intended distribution approach. If you need further guidance on the most suitable presentation format, our skilled team will happily provide the optimal recommendation for your campaign.

We develop the packaging structure, set the artwork, and provide a proof, including physical prototypes when the format demands them.

Manufacturing and finalisation begin immediately after your formal sign-off of the proof, with the manufacturing process taking place at our specialised Fallin facility, typically taking between 2 and 3 weeks.

Are you ready to receive your order straight to your doorstep? We ship this flat-packed and very easy-to-build package to any address in Fallin or throughout the UK!

Custom packaging Fallin FAQ

What counts as custom packaging?

Bespoke packaging is produced to the specific sizes and requirements of your item. The size, gauge, build, design, and surface treatment are all tailored to your specific product, ensuring the container fits snugly and displays your corporate identity. Merely placing a logo onto a pre-made carton constitutes bespoke packaging. Conversely, true custom packaging is engineered entirely around your product from the outset.

Is there a minimum order?

Definitely not! You can order just one box or large quantities because we have zero minimums on any of our formats. Isn’t that simply ideal for indie makers and anyone launching a brand-new product? Of course, the pricing improves as your quantities grow, and you will receive an formal written quote before we commence production.

Do you deliver to Fallin?

Our Irvine manufacturing facility provides for enterprises in Fallin. Local production minimises delays and delivery costs for local brands._

What are your lead times?

After you formalise your acceptance of the design proof, our manufacturing process typically requires a two weeks to 21 days, though uncomplicated carton designs often proceed more speedily. If your project be bound by an uncompromising deadline, please mention this requirement during your initial consultation so we may clearly verify our capacity to fit your schedule.

Can you help if I do not have a designer?

We regularly turn a basic concept and logo into completed, ready-to-print files, adding a expert design consultation throughout the process. Or, you can initiate the project yourself using our virtual creator before handing it to us.

Is the packaging recyclable?

Produced from FSC and PEFC certified board, every box is fully recyclable. We intentionally avoid plastic laminates and coatings that interfere with this recycling process, unless food safety absolutely demands it, and we always talk through your options first.

Request a free quote from Custom Pack Studio today

If you desire to raise your business, attract clients at the very first glance, or find a truly trustworthy packaging partner, Custom Pack Studio is the ultimate team to realise your ambitions.

By supplying no minimum order thresholds, we give organisations with the absolute adaptability necessary to enable their growth. We regularly accompany businesses along their evolutionary path, beginning with modest quantities and progressively increasing our logistical scale to match your ongoing expansion.

Begin things moving immediately by calling us!

Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.

Your custom quotation details the layout, the print finish, and the per-unit price for your desired quantity.

We set no minimum order thresholds, free design support is provided as standard, and every single box is precision manufactured to suit your specific product.

Initiate your inquiry at your earliest chance.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD