What custom packaging means
Our tailored packaging is precisely created to fit a certain item, letting you choose the measurements, the configuration, the graphics and the final surface finish.
By contrast, placing a bespoke logo to a standard, off-the-shelf carton is a separate task with fewer customization options.
Curious how true customisation looks like? We cut every dimension to your product, choose the specific board weight for its journey, and apply vibrant print onto whichever panels you choose!
The creation of the packaging starts at the same time with the initial stage of the product design phase.
Custom Pack Studio collaborates with food producers, cosmetics businesses, internet retailers and craft distilleries nationwide.
The custom packaging we make
We manufacture varied box styles to your layout specifications. Every order includes bespoke sizing and bright full colour printing of your unique branding.
Determining the optimal presentation for your merchandise relies upon its natural nature, your sales approach, and the fulfilment process, each of which our specialists will support you in selecting.
Folding cartons
For ordinary shop merchandise, reverse tuck-end cartons and crash-lock bottom cases represent the traditional packaging formats.
With closure flaps at the top and base, the soft reverse tuck-end carton attractively cradles lighter items like cosmetics and supplements.
Designed with a base that automatically and securely secures itself upon expansion, the crash-lock box reliably supports substantial items to prevent any structural failure, whilst both styles are delivered flat and can be fully constructed in just a few moments.

Postal and mailer boxes
Are you currently trading online? An bespoke mailer box will protect your product within the courier network while turning delivery into a thrilling brand experience!
By utilising double-sided printing, a specialised mailer box raises the normal delivery into a very professional unboxing event for internet shoppers, whilst retaining the structural integrity required to withstand the postal journey intact.
We further make gusseted ecommerce boxes, offering the right, spacious fit for items requiring a deeper or more flexible fit.
Sleeves and wallets
To simply add branding without updating your current packaging, you can just place a over-sleeve sleeve around the product or its inner tray, creating an affordable solution for seasonal ranges and special edition collections.
Surrounding the contents like a refined portfolio, this wallet-style packaging unfolds to display a neatly flat and polished showcase that is ideal for showcasing brochures, photographs and slender merchandise.
Gift boxes and presentation packaging
Are you looking to enhance your present game? Sending items in a tailored gift box offers that premium look buyers desire without any of the gift-wrapping trouble!
Premium boxes, magnetic-lid boxes and custom printed inserts are highly practical options, whilst finishes such as foil stamping, embossing and soft-touch lamination elevate the presentation into upmarket packaging that well justifies an higher price point.

Packaging design support if you do not have a designer
Are you bring your ideas to life? We deliver full design support as part of our service, whatever stage your artwork is at!
Should you have existing brand guidelines alongside print-ready artwork, we will carefully tailor our workflow to those requirements to get ready your files for final production.
When a brand mark is supplied in a raster or different image format, we precisely replicate it for production purposes because physical packaging demands a substantially greater amount of image clarity than a digital platform requires.
Starting from a simple initial concept, our specialists create your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers do not suffice. We explain every technical specification throughout the entire process, including material thickness and image definition.
Alternatively, you may use our design software to personalise a packaging solution and integrate your bespoke corporate identity prior to making contact, or alternatively book a creative appointment should you wish to discuss your requirements in advance.
Custom packaging for Burntisland’s industries
Our business produces bespoke packaging solutions for culinary professionals, craft distilleries, cosmetics brands and online retailers throughout Burntisland.
Every sector defines its specific specific criteria, from food-contact compliance to the precise final finish that quality packaging calls for.
Food and drink
Ready yourself for the vibrant atmosphere of the Scottish food and drink industry? Within this highly cut-throat market, your packaging must look absolutely stunning on the shelf whilst being absolutely appropriate for consumer contact!
Did you know we hold BRC Global Packaging certification to High Hygiene level? Our packaging is produced under strictly controlled, auditable conditions that retailers review before placing any product!
Whisky and craft spirits
Our experts produce bespoke printed bottle cartons and display packaging for artisanal spirit producers and whisky distilleries, utilising luxury finishes including spot foil, debossing and tactile lamination.
Are you planning a a small-scale release? Thanks to this fantastic zero minimum order policy, each distillery can currently easily print small batches without being made to buy huge quantities!

Cosmetics and beauty
We create bespoke printed cartons for the personal care, haircare and skin care industries, refining each design with high-quality embellishments including debossing, unique foil applications and elegant soft-touch lamination.
In as well as shielding delicate glass vessels and cosmetic compacts, premium packaging must command attention on retail shelves, a dual requirement effectively met by the chosen surface finish._
E-commerce and subscription brands
We manufacture bespoke tailor-made branded mailer boxes, custom printed tissue and fitted inserts tailored specifically for digital retailers and subscription organisations.
Tailored packaging designed to match the item exactly ensures its safeguarding during transit, successfully lessening the financial impact of transit damage and customer returns.
An decorated carton further provides the consumer with a much better unboxing experience than a plain package.
A packaging supplier perfect for Burntisland businesses
Our local facility in Irvine manages all manufacturing requirement.
Neighbouring enterprises throughout Burntisland can depend on this solution to help keep turnaround times remain fast whilst transport expenses are kept at limited.
We deliver right across Burntisland and the entire UK, so that that a company based much further away, receives the very same swift delivery schedule as a client situated only twenty minutes down the road from our primary factory!
Were you aware Custom Pack Studio is within KennedySmith (Press) Ltd? They’re a excellent packaging manufacturer producing print and packaging in Scotland since 1997!
Crafted on those dedicated presses of the specialist artisans, your packaging is manufactured to the exacting and meticulous finishing standards expected of an industry leader.
Before your creation is fully realised, you will check a proof, alongside a sample if the format demands it.
Sustainable packaging as standard
Each of the produced cartons is entirely recyclable because the natural properties of the board itself provide this sustainable quality.
We source our paper and board exclusively from FSC and PEFC accredited origins, ensuring that each sheet is kept fully traceable via a confirmed chain of custody straight through to sustainably governed woodlands.
Employed heavily for postal cartons and postal boxes, corrugated board offers strong protection whilst remaining one of the most frequently recycled packaging mediums across the country.
Our organisation is currently phasing out single-use plastic and EPS, which is the expanded polystyrene white foam often employed for packaging void fill, within our operational procedures due to the significant challenges these materials pose for recycling and the associated environmental damage they cause when disposed of.
Whenever the structural planning permits, we recommend that you use environmentally responsible paper based or recyclable protective materials whilst proactively eliminating surplus resources from the outset.
Order one box or ten thousand
Were you aware that bespoke packaging typically demands a minimum order of five hundred or even one thousand units?
Are you trialling an innovative fresh product or producing a restricted seasonal range? That means covering stock and holding in advance before you even see it sells!
Because we set absolutely zero minimum order requirements, you keep full control over the amount, whether you need a single individual box or a production run of ten thousand, which allows that an first small batch works as a reliable method for gauging consumer demand.
Before starting manufacture, our specialists issue written costing confirmation for any order volume, whilst follow-up production runs utilise the identical design assets to make sure that growing your operations requires no further packaging development.
How to order custom packaging
To begin, call 01294 314 919 or complete the web form to give details regarding your item, the amount required, and your intended sales method. Our team will gladly suggest an ideal packaging option if you require guidance.
We engineer the packaging structure, set the artwork, and provide a proof, with physical prototypes when the format requires them.
To begin your production journey, our expert team at the Burntisland facility will produce and finalise your tailored order within a usual period of 2 to 3 weeks following your last approval of the proof.
We deliver flat-packed packaging prepared for assembly straight to virtually any location in Burntisland or across the UK.
Custom packaging Burntisland FAQ
What counts as custom packaging?
Tailored packaging is meticulously crafted to fit the specific sizes and particular requirements of your item. Every structural element, including the measurements, material density, arrangement, and aesthetic detailing, is carefully tailored for the contents to guarantee a secure fit while neatly representing your identity. Whilst just printing a company symbol onto a pre-made carton counts as personalised packaging, a truly custom solution is created from the basis of the merchandise itself.
Is there a minimum order?
Whether you want a single container or large quantities, we handle all orders because we apply no minimum volume requirements across any of our packaging styles. This adaptable approach is ideally structured to support boutique creators as well as businesses launching or exploring a new market offering. Our pricing structures naturally favour larger volumes, and we consistently provide a detailed written quotation prior to manufacturing.
Do you deliver to Burntisland?
Our manufacturing site in Irvine serves commercial clients across Burntisland. Making our products within Scotland ensures we minimise both lead times and transport expenses for businesses in the north.
What are your lead times?
Once you have authorised your initial proof, the majority of commissions require a couple of weeks for completion, though simpler cartons are often completed more quickly. If you have a specific date to meet, please let know us during your first enquiry so we can confirm if this timescale is achievable.
Can you help if I do not have a designer?
We routinely turn a basic concept and logo into finalised, ready-to-print files, adding a expert design consultation along the way. Alternatively, you can begin the project yourself using our virtual creator before handing it to us.
Is the packaging recyclable?
Each carton is fully recyclable and produced from certified forest board with both FSC and PEFC certifications. We intentionally avoid plastic laminates and coatings which hinder successful reclamation unless strict hygiene regulations demand otherwise, regularly detailing each available alternative beforehand.
Request a free quote from Custom Pack Studio today
Are you ready to elevate your brand and create a sensational first impression on your clients? If you want to boost your business with a thoroughly dependable packaging partner, Custom Pack Studio is absolutely your dream team!
By offering no minimum order requirements, we offer organisations with the absolute flexibility needed to support their progress. We frequently support businesses along their growth path, commencing with modest quantities and progressively expanding our logistical scale to align with your ongoing expansion.
Starting your journey commences most effortlessly with a simple telephone chat.
Please contact us by calling 01294 314 919 or contacting contact@custompackstudio.co.uk to talk through your specific product, your packaging specifications and your anticipated order volumes.
Your itemised quotation outlines the design, the print style and the individual price for your requested volume.
We accept all quantities without a minimum threshold, offer complimentary design help, and build each tailored container to exactly accommodate your specific product.
Are you all set to start your exciting journey with us today?


























