What custom packaging means
Our customised packaging is produced thoughtfully around your individual item, giving you the option to select the dimensions, construction, printing and end finish.
Attaching a logo onto a ready-made carton constitutes a distinct and far more limited undertaking.
Wondering what true customisation looks like? We saw every dimension to your product, choose the specific board weight for its journey, and splash vibrant print onto any panels you choose!
From the initial spark of design, the packaging is thoughtfully conceived to showcase the product.
From its innovative hub in Hayfield, Custom Pack Studio collaborates with dedicated food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers across the country.
The custom packaging we make
We produce an wide range of bespoke packaging designs, each tailored to your precise dimensions and supplied with excellent, full-colour custom printing.
Choosing the best-fitting template for your merchandise rests solely upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.
Folding cartons
To pack retail products, businesses frequently use the standard formats of reverse tuck-end boxes and crash-lock bottom boxes.
The reverse tuck end carton features top and bottom closure flaps facing in opposite directions, making it ideal for lightweight merchandise such as beauty products and nutritional supplements.
First, initially unfold the crash-lock box so the solid base clicks into place. This practical design simply supports bulkier products, whilst both formats arrive flat and put together in moments.
Postal and mailer boxes
For those retailing online, a custom mailer box protects your creation throughout its challenging journey. Suddenly, a routine delivery becomes an compelling chapter of your brand story.
By utilising double-sided printing, a specialised mailer box elevates the usual delivery into a polished unboxing event for online shoppers, whilst preserving the structural integrity required to withstand the postal journey intact.
Furthermore, we produce expandable e-commerce cartons created specifically for products demanding more depth or adaptable packaging.
Sleeves and wallets
A slip-on jacket encases a brand item or an inner container to offer clear merchandising without sacrificing the original box, therefore offering an incredibly efficient and economical refinement for limited-run lines and limited-edition releases.
Ready to elevate your packaging game? This remarkable wallet-style box packages your items as a sleek folder to create an exceptionally premium, flat display that is completely perfect for prints, cards and slim retail products!
Gift boxes and presentation packaging
When a product is purchased as a present, a custom gift box delivers the beautiful finish that buyers anticipate while completely removing them the task of packing.
This bespoke presentation is effortlessly achieved through carefully structured presentation boxes, smart magnetic closures, and custom tailored inserts, whilst elegant embellishments such as metallic foil block detailing, raised embossing, and velvety soft touch coatings successfully elevate the final creation into luxury packaging that commands a more prestigious market value.
Packaging design support if you do not have a designer
Are you turn your ideas into reality? We provide full design assistance as part of our service, no matter how finished your artwork is!
Should you already have defined brand guidelines alongside print-ready creative files, we will closely align with your specifications to prepare everything for the manufacturing process.
To prepare your packaging for print, we redraw any logo sent as a JPEG or different image format because physical manufacturing requires a much increased resolution than screen-based platforms demand.
Starting with merely a conceptual outline, our dedicated specialists will conceptualise both the structural template and the finalised graphics for your project, whilst tailoring a bespoke packaging design when conventional containers prove unsuitable. We regularly guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.
Alternatively, you could utilise our online creator to personalise a carton and add your own logo before get in touch, or schedule a creative meeting if you want to discussing your ideas beforehand.
Custom packaging for Hayfield’s industries
Across Hayfield, we craft bespoke packaging for food-and-drink producers, distilleries, cosmetics brands and e-commerce sellers.
Every distinct industry determines its own unique requirements, ranging from the rigorous safety standards of food packaging to the exceptional aesthetic quality required by premium luxury boxes.
Food and drink
The culinary industry within Scotland is both expansive and extremely competitive, required that product packaging guarantees complete safety upon handling whilst at the same time attracting attention on the retail shelf.
As holders of the prestigious BRC Global Packaging certification at High Hygiene level, we assure that our food packaging is produced within tightly managed and traceable environments. This strict standard provides total compliance before retailers approve any product for their shelves.
Whisky and craft spirits
Our specialists produce bespoke printed bottle cartons and display packaging for artisanal spirit producers and whisky distilleries, using luxury finishes including spot foil, debossing and tactile lamination.
Are you planning a a short-run release? Because of this great zero minimum order policy, each distillery can at present simply print small batches without being required to buy large quantities!
Cosmetics and beauty
We produce printed cartons for beauty sector, hair care and skin care brands, utilising finishes including raised embossing, foil and soft touch lamination.
Beauty vessels must shield delicate glass and delicate compacts whilst commanding the eye on the boutique display, a twofold triumph achieved mainly through the craft of the final coating.
E-commerce and subscription brands
Our focus centres on designing bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Made-to-fit packaging secures the item from transit hazards while reducing the expense of breakage and restitutions.
Custom packaging further offers the consumer a far more memorable experience than simply unwrapping a ordinary, unadorned carton.
A packaging supplier perfect for Hayfield businesses
Our organisation manufactures the entirety of our range of products at our purpose-built production facility situated within Irvine in Ayrshire.
Neighbouring businesses throughout Hayfield can rely on this solution to ensure turnaround times remain quick whilst transport expenses are kept at low.
Our rapid operations mean that companies throughout Hayfield and the broader UK get identical quick turnaround regardless of their distance from our production site.
Were you aware Custom Pack Studio is within KennedySmith (Press) Ltd? They are a excellent packaging manufacturer creating print and packaging in Scotland since 1997!
Our dedicated team manufactures your boxes on their own presses to ensure that the print and finish fulfil the standards of an experienced producer.
Before starting mass fabrication, you will inspect a layout schematic and a physical model if the design pattern demands it.
Sustainable packaging as standard
Each item we manufacture stays entirely ideal for reuse, and this environmentally responsible characteristic originates directly from the composition of the board itself.
Did you notice that all our high-quality board and paper originate from fully FSC and PEFC certified sources? This means we can easily track every individual sheet through a rigorously audited process directly back to wonderfully managed forests!
Trusted to protect mailer and shipping formats, corrugated board provides robust, consistent protection, standing out as one of the UK’s widely recycled packaging materials.
We are actively phasing out single-use plastic and EPS from our processes because these troublesome materials do not support recycling and ultimately threaten our fragile environment.
Why not just swap to environmentally friendly, paper-based shielding choices and fully eliminate waste wherever your layout permits?
Order one box or ten thousand
Did you know that bespoke packaging typically calls for a minimum order of 500 or even one thousand units?
When businesses test an unknown item or produce limited festive collections, they face the pressure of covering inventory and warehousing before verifying the market demand.
We accept requests of all sizes with no minimum requirement. You can select your desired quantity, choose a single carton or 10,000 units, and easily assess your market with very little financial risk.
We always verify pricing in writing for every quantity before production begins. Because repeat orders make use of the same artwork, expanding the order not ever requires reworking the packaging.
How to order custom packaging
Submit your project details by phoning 01294 314 919 or via the online form. State the product, quantity, and sales method. We can advise on the ideal format if you need support.
We engineer the packaging structure, position the artwork, and provide a proof, along with physical prototypes when the format demands them.
Once you sign off on the proof, your story comes together. Our Irvine factory will print and complete your order, usually within two to three weeks.
To make things easy, your order arrives flat-packed and ready for assembly, brought directly to any doorstep in Hayfield or across the UK.
Custom packaging Hayfield FAQ
What counts as custom packaging?
Want packaging solutions tailored precisely to your product’s exact dimensions? Every element from the size and board weight to the structure, print and finish is created for a perfect fit that highlights your brand! Adding a logo on a standard box is just personalised packaging. True custom packaging is carefully designed from the product up!
Is there a minimum order?
We apply no minimum minimum order restrictions, so you can buy anything from one box to large quantities. This versatility supports independent creators and organisations trialling new merchandise. Your unit cost falls as your order volume rises, and we always supply a detailed price estimation prior to manufacturing.
Do you deliver to Hayfield?
Our local facility creates goods sent straight to businesses in Hayfield. Local production ensures quicker turnaround times and significantly lower transport costs for Scottish brands.
What are your lead times?
Once you sign off on the proof, we get started straight away! The majority of orders take just two to three weeks, and a basic carton can be quicker still. Do you have a firm deadline? Let us know when you ask and we will confirm if we can meet it.
Can you help if I do not have a designer?
We regularly transform a straightforward logo and basic concept into final print files, offering a clear design consultation as part of this journey. You can additionally take the starting step yourself using our online design tool before transferring the work over to us when you are happy.
Is the packaging recyclable?
Made from FSC and PEFC certified board, every single box is fully recyclable. We intentionally avoid plastic laminates and coatings that impede this recycling process, unless food safety absolutely demands it, and we always talk through your options first.
Request a free quote from Custom Pack Studio today
Are you ready to transform your brand and make a sensational first impression on your clients? If you want to elevate your business with a fully dependable packaging partner, Custom Pack Studio is certainly your dream team!
Are you ready on your own schedule? Our lack of minimum order commitments provides you with the ultimate freedom to grow as you see fit! We really love partnering with brands from day one, starting small and increasing our support the second you s\ucceed.
Making a phone call is the speediest route to start.
To begin, kindly contact 01294 314 919 or email contact@custompackstudio.co.uk with details regarding your product, packaging specifications, and required quantities.
Your documented quotation carefully sets out the structure, the production process and the individual charge for your specified amount.
Did you realise that there are completely no minimum order limits? Indeed, you will additionally get included design support with every single box customised seamlessly to wrap your product.
Please schedule your meeting at your soonest convenience.
