What custom packaging means
Our tailored packaging is crafted precisely around your particular item, so you can choose the measurements, structure, printing and overall finish.
Modifying a preassembled carton with a embossed brand mark poses a contrasting and far more restricted undertaking.
Our completely tailored packaging ensures you receive exact dimensions appropriate for your item, packaging strength tailored to your shipping requirements, and custom print printed on your chosen panels.
From the very first spark of design, the packaging is beautifully conceived to embrace the product.
We truly adore collaborating with food producers, cosmetics brands, online sellers and craft spirits makers across the country!
The custom packaging we make
We produce a wide-ranging collection of box formats to your bespoke sizes, elegantly showcasing your personal design in vibrant, colourful presentation.
How does your impressive creation actually reach your buyers? The ideal packaging style always depends on those distinct sales and shipping journeys, and our passionate squad is eager to help you pick the best match!
Folding cartons
Retail items typically employ crash-lock bottom and reverse tuck-end boxes as standard packaging formats.
Created with closures that insert at opposing ends, the reverse tuck-end carton is well suited for lightweight merchandise such as cosmetics and health supplements.
Are you prepared for some packaging magic? These clever crash-lock boxes feature a smart base that locks securely into place the exact second you pop them open! This sturdy design easily supports your heavier items without any risk of the bottom collapsing. Even better, both styles are shipped completely flat and take mere moments to build!

Postal and mailer boxes
Are you currently trading online? A bespoke mailer box will keep safe your product within the courier network while changing delivery into a thrilling brand experience!
By featuring bespoke artwork on every surface, these durable postal cartons transform routine deliveries into compelling tactile stories that greatly exceed the banality of traditional packaging.
We additionally make gusseted ecommerce boxes, providing the ideal, ample embrace for goods requiring a deeper or adaptable fit.
Sleeves and wallets
Are you looking to strengthen your brand profile without changing your present boxes? A slide-on sleeve fits neatly around your merchandise or inner tray to quickly enhance your presentation! It is the perfect budget-friendly solution for helping to make temporary ranges and exclusive limited-edition collections pop with energy.
Designed like a folder, this wallet-style box surrounds the product to deliver a streamlined, luxury presentation for small cards, prints and thinner retail goods.
Gift boxes and presentation packaging
When acquiring items destined as gifts, employing a bespoke presentation box improves the entire look to satisfy consumer requirements whilst entirely doing away with the need for manual wrapping.
This custom presentation is smoothly achieved through carefully structured presentation boxes, smart magnetic closures, and individually tailored inserts, whilst elegant embellishments such as metallic foil block detailing, embossed embossing, and smooth soft touch coatings helpfully elevate the final creation into luxury packaging that achieves a higher market value.

Packaging design support if you do not have a designer
Thorough creative assistance stays an integral component of our service, irrespective of the present progress stage of your artwork.
Should you possess defined brand guidelines alongside print-ready creative files, we will faithfully align with your specifications to prepare everything for the manufacturing process.
We prepare supplied JPEG or alternative image logos for production printing because packaging demands higher resolution than digital platforms require.
Starting from just a rudimentary concept, our specialists develop the packaging configuration and press-ready graphics on your behalf, while producing a bespoke blueprint when conventional containers are unsuitable. We set out each technical decision throughout the process, including the selection of material calibre and image definition.
Alternatively, you may utilise our virtual design software to personalise a container and include your bespoke branding prior to contacting us, or book a tailored consultation should you wish to discuss your requirements beforehand.
Custom packaging for Chapelhall’s industries
Do do you require excellent packaging for your food and drink, distillery, cosmetics or e-commerce business? We grow brands with impressive packaging and wraps and labels right across Chapelhall!
Every industry sets its own criteria, from hygiene in food contact to the fine surface finish a quality carton requires.
Food and drink
North food and beverage sector is certainly wide-ranging and very competitive, a brisk environment where packaging must provide complete safety whilst at the same time engaging consumers from the shelf.
As recipients of the BRC Global Packaging certification at High Hygiene level, we manufacture our food packaging within carefully regulated, auditable environments that retailers stipulate as a prerequisite for product listings.
Whisky and craft spirits
We produce custom printed bottle cartons and elegant gift packaging for boutique distilleries and independent spirit producers, elevating each creation with refined embellishments like metallic finishing, raised embossing and smooth soft-touch lamination.
By removing minimum order restrictions, we enable a distillery to craft a small-batch run for an limited release without the pressure of taking on large volumes.

Cosmetics and beauty
Looking for showstopping packaging? We create printed cartons for skincare, haircare and beauty brands, featuring sensational soft-touch lamination, foil and embossing!
How do you keep delicate glass and compacts fully safe while making sure they truly stand out on the shelf? It is simply due to the power of a standout finish!
E-commerce and subscription brands
We make bespoke corporate postal boxes, customised wrapping paper, and custom internal packaging solutions specifically created for online retail merchants and recurring subscription businesses.
Bespoke packaging shaped specifically to the item helps ensure its safe passage through the mail system, which thereby lessens the high burden of breakage and product replacements.
An printed carton also provides the consumer with a much better unboxing experience than a standard package.
A packaging supplier perfect for Chapelhall businesses
Our entire product range is produced solely at our specialist manufacturing facility situated in Chapelhall.
This ensures local businesses in Chapelhall profit from swift turnaround times whilst sustaining highly economical distribution rates.
Our distribution network spans Chapelhall and the broader UK to make sure that distant enterprises enjoy from the identical swift despatch times received by local businesses based close to our manufacturing facility.
As an essential division of KennedySmith Press Ltd, Custom Pack Studio is supported by an experienced Scottish packaging manufacturer that has been working in high-quality print and packaging production since 1997.
Produced on the dedicated presses of the specialist artisans, your packaging is manufactured to the exacting and exacting finishing standards expected of an industry leading name.
You will consistently check a proof, together with a sample when the format requires it, before full production runs begins.
Sustainable packaging as standard
We create fully recyclable boxes utilising the natural properties of the board itself.
We procure our paper and board only from FSC and PEFC approved origins, making sure that each sheet is kept fully auditable via a verified chain of custody straight through to responsibly managed woodlands.
Mailer and dispatch solutions employ corrugated board because this very durable material shields products and remains one of the most often recycled packaging options in Chapelhall.
We are carefully removing disposable plastics and EPS, the white foam used as filling material, from our operations. This is due to the fact that these materials are difficult to recycle and negatively affect the environment when discarded.
Whenever the project layout makes it possible, our team recommends utilising recyclable paper stock or sustainable packaging materials whilst deliberately avoiding excess surplus.
Order one box or ten thousand
Bespoke packaging solutions typically call for a minimum manufacturing batch of either 500 or 1,000 individual units.
When a company tests a new product or details a restricted seasonal selection, they have to pay for both goods and holding costs long before any sales are assured.
Through placing no minimum order restrictions whatsoever, we empower you to pick the exact volume required, spanning one box to a production run of ten thousand, thereby making sure that an first limited batch serves as a economical method to assess marketplace demand.
We always set out pricing in writing for each quantity before production gets under way. Since repeat orders utilise the same artwork, expanding the order not ever requires redesigning the packaging.
How to order custom packaging
Submit your specifications by ringing 01294 314 919 or using the online form. State the product, quantity, and sales method. We will advise on the ideal format if you need help.
We closely engineer the packaging structure around your specific item, prepare the artwork layout, and then deliver a final proof along with a physical prototype if the design calls for it.
To commence your production process, our expert team at the Chapelhall facility will prepare and finalise your custom order within a usual timeframe of a two-to-three-week period following your final approval of the proofing copy.
Ready to receive your order straight to your doorstep? We send this flat-packed and very easy-to-build package to any property in Chapelhall or all over the UK!
Custom packaging Chapelhall FAQ
What counts as custom packaging?
Need packaging solutions tailored specifically to your product’s exact dimensions? Every element from the size and board weight to the structure, print and finish is created for a flawless fit that presents your brand! Placing a logo on a standard box is just personalised packaging. True custom packaging is spectacularly designed from the product up!
Is there a minimum order?
We do not enforce minimum quantities, which means you have the option to purchase a solitary carton or several thousand of any packaging format. This approach represents an excellent solution for boutique manufacturers together with enterprises launching or testing new merchandise on the market. Our rate structures adjust according to the volume requested, and we consistently provide a formal quotation for your approval prior to starting manufacture.
Do you deliver to Chapelhall?
Our Irvine manufacturing facility serves enterprises in Chapelhall. Local production reduces wait times and delivery costs for regional brands._
What are your lead times?
As soon as you sign off on the proof, we get started straight away! Most orders take only two to three weeks, and a standard carton can be even faster. Do you have a tight deadline? Let us know when you enquire and we will confirm if we can meet it.
Can you help if I do not have a designer?
We regularly commence our creative journey with just a brand emblem and a fleeting concept, growing your first thoughts into complete production-ready files. A shared design consultation is built into this process to guide your ideas. As an alternative, you can begin the process alone by utilising our digital design platform before handing the reins to our specialists whenever you feel prepared.
Is the packaging recyclable?
Are you set for really green packaging? Each one of our boxes is fully recyclable and produced from certified FSC and PEFC board! We simply will not to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we always discuss every option with you first.
Request a free quote from Custom Pack Studio today
For businesses seeking to improve their professional image, make an immediate visual impact, or find a trustworthy collaboration for their bespoke wrapping needs, the experienced experts at Custom Pack Studio are well positioned to help.
Taking away minimum order quantities gives your business the ultimate flexibility to grow. We partner with companies on their growth path, beginning with small volumes and scaling our operations as you scale.
Initiating your experience begins with the least effort with a straightforward phone chat.
Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.
Your provided estimate specifies the exact format, the print style and the itemised charge for the precise volume you need!
We have no minimum purchase quantity while providing complimentary help with design, ensuring each tailored box fits your product perfectly.
Are you ready to begin your fascinating journey with us today?


























