UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Shotts

A tailored carton manufactured to the specific dimensions of the item reduces movement during distribution and removes the requirement for safeguarding packing materials. Are you ready to create the ultimate packaging? You have the power to adjust the dimensions, design, graphics and texture of each single box to carefully match your brand and product! Are you all set to buy just one sample or go big with a large volume dispatch? The best is that we have absolutely no minimum cap on orders!

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Shotts

What custom packaging means

Our bespoke packaging is produced thoughtfully around your specific item, allowing you to choose the size, construction, print finish and overall finish.

Tailoring a pre-made carton with a printed brand mark creates a contrasting and far more restricted undertaking.

Our understanding of a fully customisable box entails that we carefully tailor the dimensions to fit your particular product, determine the ideal board weight based on expected handling, and print print to whichever panels you need.

Firstly, we thoroughly map out the packaging around the product from the outset of the design process.

Custom Pack Studio works with manufacturers of food, beauty labels, e-commerce retailers and craft distillers all over the country.

The custom packaging we make

We manufacture a diverse selection of box styles, each adapted to custom dimensions and entirely printed with your distinctive branding artwork.

How does your impressive creation actually reach your clients? The right packaging style always depends on those unique sales and shipping journeys, and our enthusiastic squad is eager to help you choose the best match!

Folding cartons

Shop products commonly utilise crash-lock bottom and reverse tuck-end boxes as common packing formats.

Are you prepared to uncover the perfect packaging champion? A reverse tuck-end carton features clever flaps that fold inside at both ends, making it the best match for holding featherweight essentials such as your preferred cosmetics and daily supplements!

Engineered with a base that automatically and securely secures itself upon expansion, the crash-lock box effectively supports heavier items to prevent any structural failure, whilst both styles are supplied flat and can be fully constructed in just a few moments.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

Are you currently trading online? A bespoke mailer box will safeguard your product throughout the courier network while transforming delivery into a memorable brand experience!

Double-sided printing transforms a standard mailer box from a simple transit package into a impressive unboxing journey whilst maintaining the strength required to withstand the postal system.

We also manufacture gusseted e-commerce boxes, which easily accommodate items needing a deeper or more adaptable fit.

Sleeves and wallets

To easily add branding without changing your current packaging, you can simply add a slip-on sleeve around the product or its inner tray, creating an economical solution for holiday ranges and exclusive collections.

Made to envelop your merchandise like a sleek folder, this wallet-style packaging delivers an refined and level display that is well suited for showcasing cards, prints and slim retail items.

Gift boxes and presentation packaging

To elevate items acquired as gift items, employing bespoke gift packaging delivers the premium finish your clients looks for while eliminating the stress of wrapping.

Robust rigid packaging, magnetic closure boxes and tailored inserts are well suited to Shotts. Applying premium finishes such as foil blocking, embossing or tactile soft-touch lamination will enhance this range to support an increased retail price.

Custom gift boxes

Packaging design support if you do not have a designer

Ready to bring your ideas to life? We offer full design support as part of our package, no matter how finished your artwork is!

We produce files to your precise brand guidelines and print-ready artwork specs.

As packaging calls for significantly greater resolution than digital display , we have to rebuild any provided JPEG or alternative image file format for print use.

Are you kicking off with just a trace of an concept? Our skilled crew will map out the full packaging template with your production-ready graphics, also developing a bespoke layout when off-the-shelf containers simply will not do! We enthusiastically guide you through every individual technical decision from material density to final image quality as your new concept comes to life.

As another option, you can utilise our online creator to personalise a carton and add your own logo before reaching out, or arrange a creative meeting if you would rather discussing your ideas beforehand.

Custom packaging for Shotts’s industries

Our business creates bespoke packaging solutions for culinary professionals, artisan distilleries, beauty brands and e-commerce merchants throughout Shotts.

Every distinct field determines its own unique requirements, ranging from the stringent safety standards of food packaging to the flawless aesthetic quality required by premium luxury boxes.

Food and drink

To thrive in the large and very competitive Scottish food and drink industry, your packaging must ensure product safety whilst simultaneously captivating consumers on the retail shelf.

Our High Hygiene BRC Global Packaging certification ensures we produce food packaging under carefully audited, traceable conditions demanded by retailers for product listings.

Whisky and craft spirits

Our business produces bespoke printed bottle cartons alongside premium presentation boxes tailored particularly for independent spirit producers and Shotts distilleries, incorporating refined embellishments like foil decoration, tactile embossing, and elegant soft touch lamination.

This no minimum order threshold enables a distillery to commission a limited print run for special releases free from the need of purchasing excessive quantities.

bottle packaging scotland - no background

Cosmetics and beauty

We produce printed cartons for beauty and personal care, hair care and skin care brands, utilising finishes including embossing, foil and soft-touch lamination.

Beauty presentation of beauty products demands the careful safeguarding of fragile glass and pressed powders while also commanding attention on shop shelves, a double responsibility primarily achieved through the application of premium surface coatings.

E-commerce and subscription brands

We create bespoke custom branded mailer boxes, custom printed tissue and made-to-measure inserts tailored particularly for digital retailers and subscription organisations.

Are you set to wave goodbye to transit damage? Bespoke packaging closely tailored to your item offers complete security during delivery, meaning you will greatly slash the cost of replacements and returns!

An printed carton additionally provides the consumer with a considerably improved unboxing experience than a plain package.

A packaging supplier perfect for Shotts businesses

Each and every product is produced by our team at our purpose-built production facility located in Irvine, set within Ayrshire.

This helps local businesses in Shotts profit from substantially reduced dispatch durations and lowered transit expenses.

Our delivery network covers Shotts alongside the entirety of the United Kingdom, ensuring that more distant enterprises enjoy the equivalent fast lead times experienced by those located just 20 minutes from our production facility.

Operating as a specialised division of KennedySmith (Press) Ltd, Custom Pack Studio draws upon a long-standing heritage of creating bespoke print and packaging throughout Scotland since 1997.

Your packaging is produced by that specific collective operating their own machinery, ensuring the resulting print and refinement match with the stringent criteria of a long-standing producer.

We offer a computerised layout and a physical prototype for validation before starting entire production.

Sustainable packaging as standard

Each of our manufactured cartons is entirely recyclable because the natural properties of the board itself provide this sustainable quality.

We obtain all of our paper and board exclusively from FSC and PEFC certified origins, guaranteeing that each individual sheet is fully traceable through a thoroughly audited chain of custody directly back to well-managed forests.

Relied on to safeguard mailer and shipping formats, corrugated board delivers durable, reliable protection, standing tall as one of the UK’s most widely recycled packaging materials.

We are actively and steadily removing single-use plastic and EPS from our activities because these problematic materials resist recycling and eventually threaten our delicate environment.

Whenever the project layout makes it possible, our team recommends choosing paper that can be recycled or sustainable packaging materials whilst deliberately preventing extra surplus.

Order one box or ten thousand

Bespoke packaging usually requires a minimum order of 500 or 1,000 items.

Are you testing an innovative latest creation or printing a limited holiday line? That can mean funding stock and storage upfront before you even know it sells!

We accept requests of all sizes with no minimum order. You can select your ideal quantity, select a single carton or ten thousand units, and comfortably assess your market with limited financial risk.

We always verify costs in writing for each quantity before production starts. Because repeat orders make use of the same artwork, expanding the order never requires reworking the packaging.

How to order custom packaging

Please get in touch with our team on 01294 314 919 or complete the online enquiry form to disclose your particular requirements, detailing your chosen merchandise, the overall volume, and your intended distribution plan. If you need further guidance on the most suitable presentation format, our knowledgeable team will readily provide the most suitable recommendation for your campaign.

We closely engineer the packaging structure around your individual item, set out the artwork layout, and then deliver a final proof together with a physical prototype if the design needs it.

We print and finish your order at our Irvine factory within two to three weeks of proof sign-off.

Ready to receive your order right on your doorstep? We ship this flat-packed and incredibly easy-to-build package to any property in Shotts or across the UK!

Custom packaging Shotts FAQ

What counts as custom packaging?

Need packaging tailored exactly to the product’s exact dimensions? All aspects from the size and board weight to the structure, print and finish is engineered for a perfect fit that showcases your brand! Placing a logo on a standard box is just personalised packaging. True custom packaging is carefully designed from the product up!

Is there a minimum order?

Absolutely not. There are zero minimum quantities on any choice, so you can order just one box or many thousands. This pathway supports independent makers and those trying a new item. Quotes increase with volume, and you receive a quote in writing before making.

Do you deliver to Shotts?

Our local facility produces goods shipped directly to businesses in Shotts. Scottish production guarantees swifter turnaround times and much reduced transport costs for Scottish brands.

What are your lead times?

When you have greenlighted the design, we generally require 2 to 3 weeks to complete your packaging, while less complex boxes can often be produced faster. Should you have a critical date in mind, please share it during your initial enquiry so we can promptly determine if we can accommodate it.

Can you help if I do not have a designer?

Ready to watch your core concepts turn into something real? We regularly take a plain logo and a burst of inspiration and turn them into stunning, print-ready masterpieces, with a full design consultation built right into the process! Or, if you would like having a go yourself, why not try our online design tool to kickstart your creation and then hand it over to us whenever you are ready?

Is the packaging recyclable?

Each individual carton we produce is completely recyclable and made from certified board that meets both FSC and PEFC standards. We deliberately refrain from using the use of plastic laminates or coatings which could prevent the recycling process. The only exception to this rule is when food safety regulations require extra protection, and we will always help you understand your available choices beforehand.

Request a free quote from Custom Pack Studio today

If you desire to elevate your business, captivate clients at first glance, or find a genuinely trustworthy packaging partner, Custom Pack Studio is the ideal team to fulfil your ambitions.

By providing no minimum order limits, we offer companies with the full adaptability required to s\ucceed. We frequently support enterprises on their path to growth, commencing with small quantities and steadily ramping up our capacity alongside your expansion.

Placing a phone call is your speediest means to begin.

To initiate your appointment, please telephone 01294 314 919 or email contact@custompackstudio.co.uk with information regarding your item, tailored packaging specifications, and expected volumes.

Your bespoke quotation sets out the format, the print, and the price per unit for your chosen quantity.

We accommodate all quantities without a minimum requirement, provide free design support, and build each bespoke container to carefully fit your particular product.

Are you all set to begin your exciting journey with us this day?

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD