UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Charlestown

Tailored carefully to the exact measurements of the item, this bespoke packaging protects the product during its journey to remove any requirement for additional protective padding. By picking the exact dimensions, composition, design and final coating of each carton, you ensure your packaging is precisely customised to each of your unique merchandise and your corporate identity. We do not do not set any minimum buy requirements, which lets you start with just one sample or buy your items in greater volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Charlestown

What custom packaging means

We design custom packaging entirely around your singular product. Your idea directs the process, determining the exact size, format, printwork and final finish.

By contrast, applying a personalised logo to a standard, pre-made carton constitutes a separate task with fewer customization options.

Our interpretation of a fully customisable box means the dimensions are tailored specifically to your product, the board weight is selected according to its physical journey, and the print seamlessly wraps around your chosen panels.

From the beginning of the design phase, final packaging is precisely tailored to enclose the product.

We really adore working with food producers, cosmetics brands, online sellers and craft spirits makers throughout the nation!

The custom packaging we make

Are you ready to turn your packaging vision into reality? We produce a wide range of box styles, all custom-made to your exact dimensions and expertly printed in full colour with your own artwork!

To determine the perfect format for your product, we consider its nature, sales process, and method of distribution, and our encouraging team is here to help you at each stage.

Folding cartons

To pack retail products, businesses regularly utilise the standard formats of reverse tuck-end boxes and crash-lock bottom boxes.

Designed with closures that fit at opposing ends, the reverse tuck-end carton is perfectly suited for light merchandise such as cosmetics and health supplements.

First, initially open the crash-lock box so the robust base locks into place. This reliable design readily holds larger products, whilst both formats come flat and assemble in seconds.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For organisations active within the digital marketplace, bespoke postal packaging secures your merchandise during transit whilst simultaneously transforming the unpacking experience into an important extension of your brand identity.

Entirely designed inside and out, this durable mailer box replaces standard brown parcels to deliver ecommerce customers an exceptional unboxing moment that effortlessly withstands the post.

We also manufacture gusseted e-commerce boxes, which perfectly accommodate items requiring a deeper or adjustable fit.

Sleeves and wallets

To easily add branding without updating your current packaging, you can just fit a slip-on sleeve around the product or its inner tray, creating an affordable solution for holiday ranges and special edition collections.

Designed to wrap around your merchandise like a sleek folder, this wallet-style packaging delivers an elegant and sleek display that is well suited for showcasing cards, prints and slender retail items.

Gift boxes and presentation packaging

To elevate items purchased as gifts, employing bespoke gift packaging offers the polished finish your clients looks for while eliminating the stress of wrapping.

This bespoke presentation is easily achieved through carefully structured presentation boxes, sleek magnetic closures, and individually tailored inserts, whilst refined embellishments such as metallic foil block detailing, embossed embossing, and smooth soft touch coatings helpfully elevate the final creation into luxury packaging that holds a more premium market value.

Custom gift boxes

Packaging design support if you do not have a designer

Thorough design assistance remains an essential component of our support, whatever the ongoing progress stage of your artwork.

Should you have existing brand guidelines alongside print-ready artwork, we will meticulously adapt our processes to those specifications to ready your files for final-stage production.

To prepare your packaging for print, we redraw any logo provided as a JPEG or different image format because physical manufacturing needs a much increased resolution than screen-based platforms require.

Starting with only merely a rudimentary concept, our specialists design the packaging configuration and press-ready graphics on your behalf, while preparing a bespoke blueprint when conventional containers are unsuitable. We clarify each technical decision throughout the process, including the selection of material calibre and image definition.

As an alternative, you can utilise our digital creation space to personalise a carton and visualise your logo prior to contacting the team, or simply schedule an aesthetic session if you prefer to discuss your ideas beforehand.

Custom packaging for Charlestown’s industries

Do do you require high-quality packaging for your food and drink, distillery, cosmetics or e-commerce business? We grow brands with spectacular packaging and wraps and labels right across Charlestown!

Each sector has its own individual set of criteria, ranging from strict food safety compliance to the immaculate finish required for a luxury carton!

Food and drink

In the broad and extremely competitive food and drink sector of Scotland, packaging must comply with stringent safety standards for direct product contact while simultaneously drawing visual attention on the retail shelf.

As a company holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we make our food containers within meticulously regulated and completely auditable facilities which supermarkets examine prior to approving any merchandise.

Whisky and craft spirits

We produce tailor-made printed bottle cartons and presentation packaging for artisanal spirits makers and whisky distilleries, incorporating refined details including hot foil stamping , debossing and touchable lamination.

By deciding to do away with minimum order requirements, we empower a distillery to support limited production runs of tailored labels for specialised releases without the necessity of purchasing excessive quantities.

bottle packaging scotland - no background

Cosmetics and beauty

Our craftspeople produce bespoke printed cartons for well-known skincare, haircare and cosmetics houses, perfecting each package with elegant finishes like tactile soft-touch lamination, metallic foil and delicate embossing.

In addition to shielding delicate glass vessels and cosmetic compacts, premium packaging must command attention on retail shelves, a dual requirement effectively satisfied by the chosen surface finish._

E-commerce and subscription brands

We support online sellers and subscription businesses by thoughtfully designing branded mailer boxes, custom tissue and bespoke inserts.

Are you prepared to bid farewell to transit damage? Bespoke packaging perfectly tailored to your item offers absolute security during delivery, meaning you will greatly slash the cost of replacements and returns!

Receiving a bespoke, branded package transforms the basic act of unboxing, elevating the experience well beyond the plain reality of opening a standard, anonymous brown carton.

A packaging supplier perfect for Charlestown businesses

Our full product range is manufactured exclusively at our specialist manufacturing facility situated in Charlestown.

It ensures local businesses in Charlestown gain from minimally reduced dispatch durations and reduced transit expenses.

Our distribution network spans Charlestown and the rest of the UK to ensure that distant businesses enjoy from the same fast despatch times experienced by local businesses based close to our manufacturing facility.

Bespoke Pack Studio acts as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since nineteen ninety-seven.

Created by the same exact team on their very own presses, your packaging is manufactured to the exact printing and finishing standards expected of an established industry leader.

To maintain total correctness, you will receive either a physical sample when required by the format and a online proof before we start the main production run.

Sustainable packaging as standard

Each of the manufactured cartons is completely recyclable because the built-in qualities of the board itself deliver this eco-friendly quality.

Did you know that all our brilliant board and paper come from entirely FSC and PEFC certified sources? This means we can reliably track every individual sheet through a rigorously audited system directly back to wonderfully managed forests!

As a extremely durable and protective solution for mailing and transport, corrugated board represents a of the most widely recycled packaging materials utilised across the United Kingdom.

We are methodically phasing out disposable plastics and EPS, the white foam used as void fill, from our operations. This is due to the fact that these materials are difficult to recycle and damage the environment when discarded.

We suggest making use of recyclable paper or sustainable protection where plans allow, cutting down on waste through smarter planning.

Order one box or ten thousand

Bespoke packaging solutions usually needs a minimum order of 500 or 1,000 items.of

When enterprises trial an unfamiliar item or create limited festive collections, they take on the cost of covering inventory and warehousing prior to establishing the market demand.

Ready to launch to get started? We maintain absolutely no minimum orders, meaning you can grab everything from a single box to a massive run of ten thousand! This keeps a tiny initial order the ultimate low risk approach to assess your market.

Before commencing manufacture, our specialists supply written costing validation for any order volume, whilst later production runs utilise the identical design assets to guarantee that scaling your operations requires no additional packaging development.

How to order custom packaging

Please reach our team on 01294 314 919 or send the online enquiry form to specify your particular requirements, outlining your chosen merchandise, the overall quantity, and your intended distribution approach. If you need further guidance on the best presentation format, our experienced team will happily provide the best recommendation for your campaign.

We develop the packaging structure, set the artwork, and deliver a proof, including physical prototypes when the format calls for them.

Manufacturing and completion begin immediately after your formal approval of the proof, with the manufacturing process happening at our specialised Charlestown facility, typically requiring between 2 and 3 weeks.

Delivered directly to your doorstep, your order arrives flat-packed and prepared for straightforward assembly at any address across Charlestown or the rest of the UK.

Custom packaging Charlestown FAQ

What counts as custom packaging?

Custom packaging is made carefully around the specific dimensions and needs of your item. Each detail of the dimensions, material density, architecture, print and tactile finish is curated for your specific contents, providing a perfect fit that shows your corporate identity with pride. While merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation builds the entire experience from the actual product upwards.

Is there a minimum order?

Not in the slightest. There are no order minimums on any selection, so you can ask for one box or many thousands. This route supports independent makers and anybody trialling a new item. Quotes increase with quantity, and you receive a quote in writing before manufacture.

Do you deliver to Charlestown?

Our Irvine manufacturing facility serves enterprises in Charlestown. Nearby production minimises delays and delivery costs for local brands._

What are your lead times?

Once you have authorised your initial proof, the majority of commissions require 2 to 3 weeks for finishing, though simpler cartons are often made more quickly. If you have a specific date to meet, please tell us during your first enquiry so we can verify if this timescale is achievable.

Can you help if I do not have a designer?

Working frequently from merely a brand emblem and a rudimentary concept, our specialists develop your first vision into finalised graphics, a progression that includes a thorough creative consultation. Or, you may start the drafting process independently using our digital creation platform, transferring the project to our custodians whenever you are ready to do so.

Is the packaging recyclable?

Each carton is fully recyclable and made from certified forest board possessing the two FSC and PEFC accreditations. We carefully reject plastic laminates and coatings which block successful reclamation unless strict hygiene regulations dictate otherwise, regularly detailing every available alternative beforehand.

Request a free quote from Custom Pack Studio today

If you wish to enhance your enterprise, establish an immediate visual impression, or secure a reliable packaging partner, Custom Pack Studio offers the exact expertise you need.

Are you ready on your own schedule? Our lack of minimum order commitments offers you the greatest freedom to grow as you choose! We absolutely love partnering with brands from day one, beginning modestly and amping up our support the second you s\ucceed.

Starting a telephone conversation represents the most effective means to start our discussion.

Start your project by ringing 01294 314 919 or emailing contact@custompackstudio.co.uk with your item, packaging requirements, and the amounts you have in mind.

Your comprehensive quotation sets out the design, the printing style and the unit price for your specified volume.

Did you know that there are completely no minimum order limits? Indeed, you will additionally get included design support with every box customised perfectly to wrap your product.

Are you ready to kick-start your exciting journey with us this day?

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD