What custom packaging means
Our bespoke packaging is expertly engineered to accommodate your specific product because you retain complete creative authority over the dimensions, the design, the printed artwork and the final finish.
Attaching a logo to a ready-made carton constitutes a distinct and much more limited task.
By choosing our bespoke packaging, you will be provided with customised casing dimensions matched to your item, suitable board durability selected for its planned journey, and personalised printing over your preferred surfaces.
From the very first moment of design, the packaging is beautifully conceived to complement the product.
From its creative hub in Dalgety Bay, Custom Pack Studio partners with dedicated food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers across the nation.
The custom packaging we make
We make a broad selection of box styles, each tailored to custom dimensions and fully finished with your individual branding artwork.
Picking the best presentation for your item is a process dictated by its unique nature, sales channel, and final delivery, a path our specialist specialists will support you through.
Folding cartons
Ready to discover to uncover the true classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the ideal daily packaging formats that every shop shelf needs!
Designed with flaps that fit at either ends, the reverse tuck-end carton is well suited for lightweight merchandise such as cosmetics and health supplements.
First, simply open the crash-lock box so the sturdy base locks into place. This dependable design simply supports heavier products, whilst both formats arrive flat and put together in a few seconds.

Postal and mailer boxes
Bespoke mailer boxes keep safe your e-commerce products during transit and turn standard shipping into a effective promotional tool.
Completely printed throughout, this durable mailer box replaces dull brown parcels to deliver ecommerce customers an exceptional unboxing moment that easily survives the post.
In addition, we make expandable e-commerce cartons designed specifically for products requiring more depth or adaptable packaging.
Sleeves and wallets
These slip-on style sleeves encase your merchandise or tray insert to provide quick branding whilst preserving your current packaging, providing an efficient and affordable solution for promotional products and short-term stock.
Ready to elevate your packaging game? This remarkable wallet-style box packages your items in the manner of a sleek folder to produce an ultra-premium, flat display that is completely perfect for prints, cards and slim retail products!
Gift boxes and presentation packaging
Are you trying to improve your current game? Presenting items in a custom gift box delivers that luxurious look buyers want without any of the wrapping fuss!
First, select rigid boxes, magnetic-close boxes and printed inserts, then add finishes like foil stamping, embossing and soft-touch lamination to create premium packaging that simply warrants a greater price point.

Packaging design support if you do not have a designer
We weave design support into our service, embracing your artwork at every stage of the creation process.
Should you possess established brand guidelines alongside print-ready creative files, we will faithfully align with your instructions to get ready everything for the manufacturing process.
When a brand mark is supplied in a JPEG or other pixel format, we carefully reproduce it for manufacturing purposes because physical packaging demands a significantly greater amount of visual clarity than a digital platform requires.
From a rudimentary starting concept, our specialists refine your packaging architecture and production-ready graphics, developing bespoke structural solutions when stock containers cannot suffice. We explain every technical specification throughout the process, including material thickness and image definition.
Use our online design tool to configure your box and add branding independently, or schedule a consultation at a later stage if you would rather discuss the project first.
Custom packaging for Dalgety Bay’s industries
Our business manufactures bespoke packaging solutions for food creators, small distilleries, personal care brands and e-commerce businesses throughout Dalgety Bay.
Each industry sets its particular individual standards, ranging from food-contact compliance to the exact finish that high-grade packaging calls for.
Food and drink
The culinary industry within Scotland is equally expansive and extremely disputed, demanding that product packaging guarantees total safety upon handling whilst at the same time attracting attention on the retail shelf.
Did you know we maintain BRC Global Packaging certification to High Hygiene level? Our food packaging is made under carefully controlled, traceable conditions that retailers check before listing any product!
Whisky and craft spirits
Our business produces bespoke printed bottle cartons alongside high-quality presentation boxes tailored precisely for independent spirit producers and Dalgety Bay distilleries, incorporating refined embellishments like foil decoration, embossed textures, and elegant soft touch lamination.
By choosing to remove minimum order requirements, we enable a distillery to facilitate small production runs of custom labels for specialised releases with no need the necessity of purchasing excessive quantities.

Cosmetics and beauty
We create printed cartons for beauty and personal care, hair care and skin care brands, using finishes including embossing, foil and soft touch lamination.
Beauty containers must protect fragile glassware and pressed powders whilst commanding the eye on retail displays, a task mainly achieved through the chosen surface texture.
E-commerce and subscription brands
Our craft revolves around creating bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Bespoke packaging helps protect the goods during transit to minimise the risk of costly breakages and customer returns.
An illustrated carton additionally provides the consumer with a much better unboxing experience than a conventional package.
A packaging supplier perfect for Dalgety Bay businesses
Our organisation produces the entirety of our range of products at our purpose-built production facility situated within Irvine in Ayrshire.
Are you a company based in Dalgety Bay looking to fast-track your turnarounds and reduce transport costs?
Our prompt operations guarantee that companies throughout Dalgety Bay and the broader UK receive equally swift fast turnaround regardless of their distance from our production site.
Working as a specialised division of KennedySmith (Press) Ltd, Custom Pack Studio leverages a prestigious heritage of manufacturing bespoke print and packaging within Scotland since 1997.
Are you ready for top-tier quality? As that same team produces your boxes on their personal presses, so that every single print and finish aligns with the highest standards of an experienced manufacturer!
We supply a virtual layout and a tangible prototype for approval before commencing full production.
Sustainable packaging as standard
We manufacture fully recyclable boxes using the inherent qualities of the board itself.
We procure our paper and board only from FSC and PEFC certified origins, ensuring that each sheet remains fully trackable via a confirmed chain of custody directly to responsibly managed woodlands.
Utilised extensively for shipping boxes and postal boxes, corrugated board provides reliable protection whilst being one of the commonly recycled packaging mediums across the UK.
Our firm is currently phasing out single-use plastic and EPS, which is the expanded polystyrene white foam frequently employed for packaging void fill, throughout our operational procedures due to the considerable challenges these materials pose for recycling and the resulting nature damage they cause when thrown away.
Whenever the project layout allows, our team advocates using paper that can be recycled or sustainable packaging materials whilst deliberately preventing extra surplus.
Order one box or ten thousand
Custom packaging usually requires a minimum order of 500 or 1,000 items.
When an enterprise assesses a novel commodity or produces a restricted ceremonial collection, they meet with immediate expenses for inventory and warehousing prior to establishing market demand.
Are you ready to go live? We maintain no minimum order limits, meaning you can order everything from a single box to a massive run of ten thousand! This makes a tiny initial order the ultimate low-risk approach to trial your market.
Ready to grow? We can guarantee your written price quote for any volume before we even start the presses, and as we keep your original artwork for future runs, expanding your brand is simple!
How to order custom packaging
Submit your specifications by calling 01294 314 919 or through the online form. State the product, quantity, and sales method. We can advise on the ideal format if you need help.
Regarding architectural architecture and validation, we thoroughly prepare the enclosure around your merchandise, arrange the graphics, and issue an official proof, with a physical prototype should the particular configuration require validation.
After the formal approval of your proof, the manufacturing and finishing of your order takes place at our Irvine facility, usually needing a period of 2 to 3 weeks.
To make it straightforward, your order comes flat pack and prepared for assembly, brought directly to any doorstep in Dalgety Bay or all over the UK.
Custom packaging Dalgety Bay FAQ
What counts as custom packaging?
Want packaging tailored precisely to your product’s exact dimensions? All aspects from the size and board weight to the structure, print and finish is engineered for a perfect fit that showcases your brand! Adding a logo on a standard box is just personalised packaging. True custom packaging is carefully designed from the product up!
Is there a minimum order?
We impose minimal minimum quantity limits on any format, meaning you are welcome to order a one carton or large quantities. Such freedom is well suited for independent creators and those starting initial product trials. Our rates reduce as your order volume expands, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Dalgety Bay?
Our Irvine manufacturing facility serves enterprises in Dalgety Bay. Local production minimises wait times and transport expenses for area brands._
What are your lead times?
Production commences upon your proof approval with standard delivery allowing two to three weeks, though basic cartons often arrive sooner. Give your deadline during the initial enquiry for immediate confirmation of availability.
Can you help if I do not have a designer?
Operating frequently from merely a logo and a rudimentary concept, our specialists refine your initial vision into finalised graphics, a progression that features a comprehensive creative consultation. Alternatively, you may start the drafting process independently using our digital creation platform, transferring the project to our custodians whenever you are ready to do so.
Is the packaging recyclable?
Crafted from FSC and PEFC certified board, every single box is fully recyclable. We intentionally omit plastic laminates and coatings that impede this recycling process, unless food safety absolutely demands it, and we always discuss your options first.
Request a free quote from Custom Pack Studio today
Ready to revolutionise your brand and create a strong first impression on your clients? If you want to strengthen your business alongside a thoroughly dependable packaging partner, Custom Pack Studio is certainly your dream team!
With without any restrictive minimum purchase limits on our range, organisations possess the absolute adaptability required to thrive, and we regularly guide these ventures along their developmental path by beginning with minimal requirements and subsequently escalating our capacity in alignment with your progress.
Start things moving right away by calling us!
Start your enquiry by calling 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your item, packaging specifications, and the quantities you have in mind.
Your written quote specifies the precise layout, the typeface style and the separate price for the exact amount you want!
We have zero minimum order value, offer complimentary design support, and design each box to fit your product exactly.
Please arrange your meeting at your soonest convenience.


























