What custom packaging means
Our bespoke packaging is carefully designed to house a specific item, letting you choose the size, the configuration, the artwork and the ultimate coating.
Are you really set to see how modifying a standard carton is actually a completely different and considerably more constrained ballgame?
Our interpretation of a fully bespoke box is that we adjust the dimensions carefully to your goods, choose the material thickness based on transit demands, and place your graphics to selected surfaces.
From the initial moment of the design process, the packaging is thoughtfully conceived to showcase the product.
From its design hub in Loanhead, Custom Pack Studio works with passionate food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers all across the nation.
The custom packaging we make
We manufacture diverse box styles to your design specifications. Every order comes with custom sizing and vibrant full colour printing of your individual branding.
To establish the perfect format for your product, we take into account its type, sales path, and distribution approach, and our encouraging team is here to support you at every step.
Folding cartons
Conventional retail packaging solutions typically uses the usual types of reverse tuck-end boxes and crash-lock bottom boxes.
Are you to discover the perfect packaging champion? A reverse tuck-end carton features smart flaps that fold inwards at both ends, making it the perfect match for storing featherweight essentials such as your chosen cosmetics and daily supplements!
Designed with a base that automatically and securely secures itself upon expansion, the crash-lock box effectively supports substantial items to prevent possible structural failure, whilst both styles are delivered flat and can be fully constructed in mere moments.

Postal and mailer boxes
For companies active within the digital marketplace, bespoke postal packaging safeguards your merchandise during transit whilst at the same time transforming the unpacking experience into an integral extension of your brand identity.
Fully decorated inside and out, this robust mailer box replaces dull brown parcels to provide ecommerce customers an memorable unboxing moment that readily withstands the post.
Our team further manufacture expandable e-commerce cartons designed specifically for consignments requiring greater depth or flexible packaging dimensions.
Sleeves and wallets
A sleek sleeve slides easily over an item or inside tray to quickly introduce vibrant branding whilst preserving the original packaging, providing an extremely smart and affordable solution for showcasing exclusive seasonal lines and limited-run releases.
Are you ready? This remarkable wallet-style box encloses your items as a sleek folder to create an exceptionally premium, flat display that is perfectly perfect for prints, cards and slim retail products!
Gift boxes and presentation packaging
Custom gift boxes provide the refined presentation retail customers expect for gift purchases whilst entirely eliminating the need to package anything.
Can you picture the impact of rigid boxes, magnetic-close boxes and printed inserts? They occupy the space seamlessly, whilst premium finishes like foil stamping, embossing and soft-touch lamination quickly elevate the look to high-end packaging that effortlessly commands a better price!

Packaging design support if you do not have a designer
Our service happily includes full design support as part of the standard service, regardless of your current artwork stage.
Should you possess established brand guidelines alongside print-ready creative files, we will closely align with your instructions to prepare everything for the manufacturing process.
When a brand mark is provided in a raster or alternative pixel format, we precisely reproduce it for production purposes because tangible packaging demands a substantially greater amount of visual clarity than a online platform requires.
Beginning with just a initial outline, our specialist specialists will develop both the structural template and the finalised graphics for your project, whilst adapting a bespoke packaging design when conventional containers prove unsuitable. We continuously guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.
Alternatively, you can utilise our digital creation space to customise a carton and see your logo prior to contacting the team, or simply book an aesthetic session if you prefer to discuss your ideas beforehand.
Custom packaging for Loanhead’s industries
We manufacture bespoke packaging solutions for food creators, spirit distilleries, beauty brands and e-commerce businesses throughout Loanhead.
Every industry defines its specific individual standards, covering food-contact compliance to the precise final finish that quality packaging calls for.
Food and drink
Within the expansive and extremely competitive food and drink sector of Scotland, packaging must meet rigorous safety standards for direct product contact while concurrently capturing visual appeal on the retail shelf.
As an company holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we manufacture our food containers within highly regulated and entirely auditable environments which supermarkets review prior to authorising any merchandise.
Whisky and craft spirits
Ready to elevate your brand to enhance your identity? We produce bespoke printed bottle cartons and luxury gift packaging for premium whisky distilleries and artisan spirit producers, offering striking finishes like hot foil, deep embossing and velvety soft-touch lamination!
By eliminating minimum order requirements, our approach lets a distillery to make a small batch for a boutique release without the burden of buying bulk quantities.

Cosmetics and beauty
We manufacture bespoke printed packaging for aesthetic and salon organisations, incorporating specialised embellishments including a tactile finish, metallic foiling and structural embossing._
Beauty vessels must protect delicate glass and delicate compacts whilst commanding interest on the boutique display, a twofold triumph achieved primarily through the artistry of the final coating.
E-commerce and subscription brands
We manufacture bespoke corporate postal boxes, personalised wrapping paper, and bespoke internal packaging solutions made specifically for e-commerce merchants and subscription-based businesses.
Are you set to say farewell to transit damage? Bespoke packaging closely tailored to your item ensures absolute security during delivery, meaning you will dramatically reduce the cost of replacements and returns!
In addition, a bespoke printed carton offers the recipient a far more appealing unboxing process than empty , ordinary packaging delivers.
A packaging supplier perfect for Loanhead businesses
Our company produces the entirety of our entire product range at our dedicated production facility situated within Irvine in Ayrshire.
We support Loanhead enterprises by ensuring brief lead times and minimising transport fees.
Our rapid logistics guarantee that organisations throughout Loanhead and the wider UK enjoy identical fast response times regardless of their distance from our production site.
Custom Pack Studio works as a division of KennedySmith (Press) Ltd, a packaging manufacturer delivering print and packaging solutions in Scotland since the year 1997.
Your packaging is manufactured by that specific team using their own machinery, ensuring the final printing and finishing align with the demanding criteria of a long-standing producer.
To maintain total correctness, you will obtain both a hard-copy sample if required by the format and a electronic proof before we start the main production run.
Sustainable packaging as standard
Did you know that every single box we manufacture is fully recyclable? It is true because the real board we use offers all of that eco-friendly benefit!
Did you notice that all our brilliant board and paper are sourced from entirely FSC and PEFC certified sources? This means we can easily follow every individual sheet through a strictly audited system directly back to sustainably managed forests!
Are you ready to discover the ultimate packaging powerhouse? Amazingly sturdy and protective, corrugated board emerges as a top champion for UK recycling in both mailing and shipping arrangements!
Our firm is actively phasing out single-use plastic and EPS, which is the expanded polystyrene white foam often employed for packaging void fill, across our day-to-day procedures due to the major challenges these materials pose for recycling and the associated ecological damage they cause when discarded.
When the structural planning permits, our recommendation is to adopt environmentally responsible paper based or reusable protective materials whilst actively removing surplus resources at the outset.
Order one box or ten thousand
Bespoke packaging generally demands an first manufacturing run of at least 500 or 1,000 individual boxes.
Are you testing an new latest idea or printing a restricted seasonal range? That can mean paying for stock and storage beforehand before you even find out it sells!
We apply zero minimum order constraints, letting you to choose any quantity from a single box to 10 thousand. This first limited-volume production run provides a safe means to test demand in the market.
Prior to starting manufacture, our specialists issue written costing confirmation for any order volume, whilst follow-up production runs employ the identical design assets to make sure that expanding your operations requires no further packaging development.
How to order custom packaging
Prepared to provide your brief? Just ring 01294 314 919 or use our form to outline your product, quantity, and sales method! If you are unsure, we will happily recommend the perfect format!
We engineer the packaging structure, place the artwork, and supply a proof, including physical prototypes when the format demands them.
We print and finish your order at our Irvine factory within two to three weeks of proof sign-off.
We deliver flat-packed packaging prepared for assembly straight to virtually any location in Loanhead or throughout all of the UK.
Custom packaging Loanhead FAQ
What counts as custom packaging?
Bespoke packaging fits your product measurements and requirements exactly. Dimensions, board thickness, construction, printing and finishes are designed to your cargo to ensure a precise fit and support your brand. Adding a logo onto a standard carton merely creates bespoke packaging. True made-to-order packaging is engineered around the product itself.
Is there a minimum order?
We apply no minimum quantity limits on any format, meaning you are welcome to acquire a one carton or large quantities. Such freedom is perfect for independent creators and those embarking on initial product trials. Our rates decrease as your order volume grows, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Loanhead?
Our manufacturing site in Irvine provides for commercial clients across Loanhead. Creating our products within Scotland ensures we keep down both turnaround times and transport expenses for companies in northern areas.
What are your lead times?
Production starts upon your proof sign-off with standard delivery allowing two to three weeks, though standard cartons often arrive sooner. State your deadline during the initial enquiry for immediate confirmation of availability.
Can you help if I do not have a designer?
We often use only a straightforward concept and a brand symbol to compile refined production-ready designs, a process that naturally includes a professional creative consultation. Alternatively, you may start the first layout utilising our digital creation platform and afterwards transfer the project to us for finalisation.
Is the packaging recyclable?
Are you set for genuinely eco-friendly packaging? Each one of our boxes is entirely recyclable and made from certified FSC and PEFC board! We completely decline to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we regularly discuss each option with you first.
Request a free quote from Custom Pack Studio today
Are you ready to revolutionise your brand and make a strong first impression on your clients? If you want to boost your business alongside a fully dependable packaging partner, Custom Pack Studio is certainly your dream team!
Are you ready on your own schedule? Our lack of minimum order commitments offers you the maximum freedom to grow as you choose! We absolutely love partnering with brands from day one, starting small and ramping up our support the second you s\ucceed.
Initiating a call constitutes the quickest way to begin our working relationship.
To start, please contact 01294 314 919 or email contact@custompackstudio.co.uk with details regarding your product, packaging specifications, and desired quantities.
Your comprehensive quotation sets out the design, the print style and the per-item price for your specified volume.
We handle all quantities without a minimum requirement, offer free design help, and create each custom-made container to exactly accommodate your particular product.
Please schedule your appointment at your soonest convenience.


























