What custom packaging means
Our bespoke packaging is meticulously designed to suit your specific product because you maintain complete creative authority over the dimensions, the structural design, the printing and the finish.
In contrast, adding a bespoke logo to a standard, pre-made carton constitutes a separate task with fewer customisation options.
Our definition of a fully adaptable box involves that we precisely tailor the dimensions to fit your particular product, determine the most suitable board weight based on likely handling, and apply print to whichever panels you want.
From the earliest stages of design, the packaging is thoughtfully designed to complement the product.
Custom Pack Studio works with food manufacturers, cosmetics companies, internet retailers and artisan distillers throughout Waverley.
The custom packaging we make
We manufacture varied box styles to your format specifications. All order features custom sizing and bright full colour printing of your distinctive branding.
Choosing the most suitable template for your merchandise depends wholly upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.
Folding cartons
Ready to discover to discover the true classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the ideal routine packaging formats that each shop shelf needs!
With a reverse tuck end carton, the top and bottom flaps are inserted in opposite directions, which provides an ideal packaging solution for light products such as cosmetics and supplements.
Designed with a self-assembling base that secures flat upon opening, the crash-lock box successfully carries weightier items to prevent structural failure while both packaging variations are shipped flat and assemble quickly.

Postal and mailer boxes
Are you perhaps selling online? A bespoke mailer box will protect your product within the courier network while turning delivery into a memorable brand experience!
With bespoke printing on every surfaces, these mailer boxes raise the standard digital retail transaction into a luxury tactile event whilst retaining the structural integrity required to survive the rigours of transit.
Also, we produce gusseted e-commerce boxes for items requiring extra depth or a adjustable fit.
Sleeves and wallets
Enclosing a product or internal tray within a slide-on sleeve creates an stylish branding opportunity that retains the original packaging, providing an highly practical and economical solution for seasonal seasonal lines and select limited-edition releases.
Surrounding the contents as a sleek portfolio, this wallet-style packaging unfolds to present a neatly flat and sophisticated showcase that is well suited for showcasing brochures, photographs and slender merchandise.
Gift boxes and presentation packaging
To raise items acquired as gift items, using bespoke gift packaging offers the polished finish your clientele anticipates while taking away the stress of wrapping.
Robust rigid boxes, magnetic closure packaging and bespoke printed inserts prove extremely effective for this application, whilst elegant embellishments such as hot foil blocking, embossing and tactile soft-touch lamination lift the presentation to premium packaging that successfully supports a premium price tag.

Packaging design support if you do not have a designer
Ready to turn your ideas to life? We offer full design assistance as part of our offering, however complete your artwork may be!
Got brand guidelines and print-ready files ready to use? We’ll get straight to work to prepare your designs for production!
As packaging requires significantly greater resolution than digital display , we have to prepare any submitted JPEG or alternative image file format for print use.
Starting with only a simple concept, we build your box structure and print ready artwork. Our specialists design bespoke packaging when standard templates do not fit. To guide you, we cover every technical detail, including board weight and print resolution.
Alternatively, you can utilise our digital creation space to personalise a carton and preview your logo prior to contacting the team, or simply book an aesthetic session if you prefer to discuss your ideas beforehand.
Custom packaging for Waverley’s industries
Do do you require incredible packaging for your food and drink, distillery, cosmetics or e-commerce business? We develop brands with impressive packaging and wraps right across Waverley!
Each sector sets its specific specific requirements, covering food-safe compliance to the precise surface finish that premium packaging requires.
Food and drink
Scotland’s vast food and drink market requires strong competition, requiring product packaging to guarantee safety standards while commanding attention on the shelf.
As a company holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we manufacture our food containers within highly regulated and entirely auditable settings which supermarkets review prior to approving any merchandise.
Whisky and craft spirits
We produce custom printed bottle cartons and premium gift packaging for boutique distilleries and artisan spirit producers, elevating each creation with luxury embellishments like metallic finishing, tactile embossing and velvet soft-touch lamination.
By removing minimum order requirements, our process enables a distillery to produce a small batch for a boutique release without the pressure of ordering bulk quantities.

Cosmetics and beauty
For skincare, hair care and cosmetics brands, we create bespoke printed cartons featuring soft-touch lamination, foil and embossing.
Beauty containers must protect fragile glassware and pressed powders whilst drawing the eye on retail displays, a task mostly achieved through the chosen surface texture.
E-commerce and subscription brands
We manufacture customised shipping cartons, bespoke wrapping paper and bespoke packaging dividers for e-commerce retailers and subscription businesses.
Bespoke packaging tailored precisely to the item guarantees its safe passage through the mail system, which ultimately minimises the costly burden of breakage and product replacements.
Opening a printed carton is simply so much more thrilling for your client than unpacking a boring, standard package!
A packaging supplier perfect for Waverley businesses
Our entire product range is produced exclusively at our specialised manufacturing facility located in Waverley.
Are you a business based in Waverley looking to speed up your deliveries and cut delivery charges?
Our distribution system extends across Waverley alongside the entirety of the United Kingdom, so that farther enterprises enjoy the equivalent quick lead times experienced by those based just twenty minutes from our production facility.
Tailored Pack Studio functions as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since 1997.
Created by our skilled specialists using their own high-calibre presses, your packaging achieves the superb print quality and perfect finish associated with an esteemed, long-standing manufacturer.
We supply a virtual layout and a real-world prototype for validation before beginning complete production.
Sustainable packaging as standard
Each of the produced cartons is entirely recyclable because the built-in qualities of the board itself give this sustainable quality.
We source all of our paper and board solely from FSC and PEFC certified origins, making sure that each individual sheet is completely traceable through a carefully audited chain of custody directly back to sustainably managed forests.
Commonly used for mailing and shipping, sturdy corrugated board offers dependable protection while being one of the most frequently recycled packaging materials in the UK.
We are carefully removing disposable plastics and EPS, the white foam used as packaging fill, from our operations. This is because these materials are difficult to recycle and negatively affect the environment when discarded.
Whenever the project layout allows, our team suggests utilising paper that can be recycled or environmentally responsible protective materials whilst proactively avoiding extra surplus.
Order one box or ten thousand
Bespoke packaging options typically call for a minimum manufacturing batch of either 500 or 1,000 individual units.
When a firm introduces a new offering or sets out a restricted seasonal range, they must pay for both goods and storage costs long before any sales are certain.
We take purchases of all sizes with no minimum order. You can select your desired quantity, select one box or ten thousand units, and easily assess your market with limited financial risk.
We verify all prices in writing prior to manufacture, whilst later orders utilise the same layouts to help ensure smooth business scaling.
How to order custom packaging
Start your process by ringing 01294 314 919 or filling in our online form to outline the product, the volume, and your chosen retail method. If you are in doubt, we will gladly recommend the best format for you.
Our specialist engineers precisely prepare the packaging around your item, organise the artwork, and deliver a completed proof, alongside a real prototype should the layout require physical assessment.
We produce and finish your order at our Irvine factory within two to three weeks of proof sign-off.
Delivered directly to your doorstep, your order arrives flat pack and prepared for straightforward assembly at any address across Waverley or the rest of the UK.
Custom packaging Waverley FAQ
What counts as custom packaging?
Custom packaging is precisely engineered to match the specific dimensions and particular requirements of your item. Every structural element, including the size, material density, configuration, and visual detailing, is fully tailored for the contents to provide a secure fit while tastefully representing your identity. Whilst just printing a company symbol onto a pre-made carton is personalised packaging, a genuinely custom solution is created from the basis of the merchandise itself.
Is there a minimum order?
Definitely not! You can order just one box or thousands because we have no minimum order requirements on any of our formats. Isn’t that really great for individual makers and anyone introducing a brand-new product? Of course, the costing improves as your quantities grow, and you will receive a formal written quote before we commence production.
Do you deliver to Waverley?
Our production plant in Irvine facilitates direct transportation to organisations throughout Waverley. Manufacturing within Scotland ensures that both delivery times and shipping expenses are kept highly competitive for Scottish businesses.
What are your lead times?
Production starts upon your proof approval with standard delivery requiring two to three weeks, though simple cartons often turn up sooner. State your deadline during the initial query for immediate confirmation of availability.
Can you help if I do not have a designer?
We routinely turn a basic concept and logo into finished, print-ready files, adding a specialist design consultation during the process. As an alternative, you can begin the project yourself using our virtual creator before transferring it to us.
Is the packaging recyclable?
Are you fully prepared for really green packaging? Each one of our boxes is fully recyclable and crafted from certified FSC and PEFC board! We completely will not to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we always discuss each option with you first.
Request a free quote from Custom Pack Studio today
If you aim to improve your commercial venture, secure a lasting initial impression or choose a trustworthy packaging associate, you can count on the Custom Pack Studio team to guide your journey.
By doing away with minimum order thresholds we offer enterprises with the full versatility needed to thrive. We frequently guide organisations through their growth pathway, starting support on a small scale and gradually elevating our service capacity in step with your development.
Initiating your journey commences most easily with a simple call chat.
To begin your discussion, please telephone 01294 314 919 or send an email to contact@custompackstudio.co.uk with particulars regarding your item, tailored packaging specifications, and anticipated volumes.
Your detailed quotation sets out the format, the print method and the individual price for your specified volume.
We accommodate any quantity without a minimum threshold, offer free design assistance, and create each bespoke container to precisely fit your specific product.
Begin your adventure with us the very moment motivation strikes.


























