UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Packaging Supplier Epsom

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Epsom businesses, made at our own factory in Irvine. We partner with food & drink, cosmetics, jewellery, e-commerce brands, tailoring every order to the product itself, with no minimum order quantity.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Epsom

From a single sample to a full packaging range for a long-term account, one factory and team handle every requirement.

We retain your artwork on file, reproduce colours on your tenth reorder with the same accuracy as on the first, and speak plainly when time is short.

A one named contact manages your enquiry, production and delivery, from the first sample to a reorder two years later. The spec stays the same because the same person remains responsible.

For a packaging supplier designed to grow alongside your business, contact the friendly team at Custom Pack Studio now.

What shifts take place when packaging becomes a continuous supplier alliance involving Epsom?

When that first order comes in, the focus shifts to the box: its fit, its print quality, and whether it gets to you by the expected time.

A supplier relationship becomes important on order six, when the same product requires the same colour and fit, without you having to explain the specification again from the start.

By managing board stock and ink mixing within our own factory, we ensure that colour and wall thickness remain consistent from your first order through every later reorder.

The individual putting together your quotation is also the one who operates your job on the press.

Should any aspect of a reorder require clarification, you can speak to them directly and receive a straightforward answer.

Reasons Epsom businesses prefer Our packaging services

No minimum purchase on the entire range.

There is no minimum order for any item we produce, so one sample or a reorder of five hundred units goes through exactly the same process!

We do not require a minimum volume to take on your job, and small orders never attract an additional charge.

As a result, we develop alongside your Epsom company.

When you are ready to grow your business or extend your product range, we will stand beside you at each stage of the process.

One dedicated contact, starting from enquiry through to delivery

The same person remains responsible for your account from initial enquiry to delivery, already familiar with your specifications when you come to reorder.

You are never passed between departments or expected to describe the job again to a another member of the team whenever you telephone.

Decades of inhouse manufacturing

Our wider company, KennedySmith (Press) Ltd, has operated printing presses in the UK since 1997.

This background ensures that the board and ink suppliers working on your order are established relationships developed over decades, rather than sourced anew for each incoming job.

Because we mix ink and hold board stock in house, colour matching never depends on a third party printer interpreting your brief.

The sample you approve is precisely what leaves the production facility.

Delivery tailored according to your Epsom company

No matter where your business is located in the country, we send out everything from one sample to a complete pallet!

In Epsom, our delivery service keeps to the same schedule from the same Irvine factory, whatever the order size or destination.

Whether you are seeking a single box couriered for approval or multiple pallets planned for a launch date, one streamlined logistics process manages both, ensuring delivery stays consistent as your order grows.

Customised designs developed to fit your item

A number of products simply do not fit into a standard box.

If yours has an atypical shape or challenging dimensions, we create the structure to fit it perfectly. Components requiring separation during transit receive the same considered treatment, integrated into the structure from the start rather than introduced later.

Our design experts assess your physical product rather than depending entirely on specifications. An first sample verifies fit and operation before any unit moves into full production.

If the die cut needs modification, we make the necessary changes and send a second sample instead of creating an unusable batch.

Luminae Packaging - Custom Pack Studio

Packing items from Bespoke Pack Studio

All packaging within our collection is manufactured in our own factory, meaning the finish approved on the basis of a sample is identical to the finish supplied for an order of five hundred.

Whether it is custom packaging for a single product line or the accessories that finish an order, it is all produced on one production line.

Boxes and boxes

Reverse tuck end cartons and crash lock boxes suit countless retail and product packaging needs, with every panel printed to keep your branding in view wherever the container rests on a shelf.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it is opened at all.

Premium board material and precise die cutting are equally important here as the printing itself.

Recycled mailing envelopes and dispatch packaging

Postal mailer boxes are manufactured to fit your product’s exact dimensions, minimising void fill and preventing the damage that an unsuitable box may cause during delivery.

For bigger or heavier items, we create corrugated cardboard boxes and shipping cartons in complete colour, while printed inserts give cushioning for the contents.

A gusseted box expands to hold several items in one order, making it well suited for subscription boxes or bundle deals whose contents change each month.

Packing tailored to the business area

Our quality packaging is appropriate for a wide range of products across various industries.

Food packaging materials

Our BRC Global Packaging certification covers the High Hygiene level. It is generally the first assurance food packaging customers look for, from independent bakeries to wholesale suppliers expanding into retail.

Packaged products for food and drinks must meet the strictest standards of every category we supply, because product contact safety takes precedence over appearance.

Premium end field

For jewellery and cosmetics, a shaped insert or foam recess helps prevent movement while in transit, while foil stamping or soft touch lamination reflects the product within.

We help design packaging that complements your items and provides your brand a premium feel.

bottle packaging scotland

Mail packages for online brands

When a mailer arrives at its destination crushed, it often prompts a return or refund request, making robust packaging necessary for ecommerce brands managing courier networks.

Additionally, bespoke packaging turns unboxing into a memorable experience.

An opening can become customer loyalty and, sometimes, free advertising online.

Maintaining every reorder consistent

We handle each reorder in exactly the same way as a first order, using the same designated contact, unchanged proofing procedure, and board and ink from the suppliers used before.

As your order becomes larger, the lower unit cost is shown directly in the quoted price, so there is no discount code to remember.

The same price structure applies to twenty boxes, a few thousand replenished over the course of a quarter, or a pallet arranged for large-volume delivery.

A matched reorder procured from another supplier goes through the same proofing and quality checks as a new design.

No item is accepted solely because it is created to imitate something you already had.

Ethical sourcing from our flagship packaging site

Each box we manufacture is entirely recyclable, helping to reduce plastic and landfill waste.

We will not add laminate solely for a shiny finish if it makes a box harder to recycle. We are also reducing single use plastic and EPS foam throughout the range.

If a sustainability claim face scrutiny in a procurement audit, we would be delighted to talk it through with you face to face or by telephone.

How swapping or beginning happens

Please contact us with an rough outline of what you need to pack, your location in Epsom, the quantity required, and whether we need to match an existing supplier.

If you are exploring new products or want to check their quality before placing a full order, request a sample through our free samples service.

Sign off on the proof after our team has prepared the artwork, matched it to any existing specification and verified the pricing in writing.

Production and delivery usually take two to three weeks, while most UK and Epsom addresses get their orders within one to two working days after dispatch.

Whenever needed, place a repeat order through the same named contact using the same specification held on file.

Obtain a complimentary estimate today from a Epsom packaging supplier

Explore your ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Beginning anew can be equally effective.

Tell us what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will promptly send a written quotation, with no pressure to commit.

A specimen is free with a first order, and again on the day an existing account moves over to us. In either instance, the person giving the quotation will still be looking after your account in two years’ time.

Regardless of your business location, we send throughout the UK directly to Epsom from the very same Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD