UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Epsom Downs

Custom Pack Studio is a UK supplier of custom boxes, mailers, and packaging supplies to Epsom Downs businesses, manufactured at our own factory in Irvine. We partner with food and drink, cosmetics, jewellery and e-commerce brands, tailoring every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Epsom Downs

Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee the entire process.

We hold on to your artwork, match your colours with the same accuracy on the tenth reorder as on the first, and speak honestly to you when a deadline is demanding.

A one named contact oversees your enquiry, production and delivery, from the initial sample to a reorder two years later. The spec remains unchanged because the same person remains responsible.

For a packaging supplier built to grow with your business, contact the friendly team at Custom Pack Studio today.

What changes arise when container design becomes an long-term supplier relationship with Epsom Downs

A initial order is primarily about the box itself: will it fit, print well and be delivered on time?

A supplier relationship earns trust by order six, when an identical product requires the same colour and fit, without needing the specification again.

We oversee board stock and ink mixing at our own factory, helping to ensure colour and wall thickness remain consistent from your first order through each repeat order.

The person producing your quotation will as well handle your job on the press.

If a reorder needs clarification, they are the person to contact directly for a straightforward answer.

How come Epsom Downs businesses choose our packaging solutions

There is no minimum buy on anything.

We place no minimum order requirement on anything we produce, so one sample and a five hundred unit reorder follow the same process.

We do not require a minimum volume to accept your job, and small orders never attract an additional charge.

As a result, we grow with your Epsom Downs company.

When you are ready to grow your business or broaden your product range, we will support you at each stage of the process.

A exclusive contact, from enquiry until delivery

The same person remains responsible for your account from your initial enquiry through to delivery, already aware of your specifications when you come to reorder.

You are not passed around between departments or asked to go over the job again to someone new whenever you call.

Generations of in-house manufacturing

Our parent company, KennedySmith (Press) Ltd, has run presses in the UK since 1997.

This history indicates the board and ink suppliers supporting your order are established over many years partners, developed over decades rather than newly sourced for each incoming job.

As we ready the ink and keep our own board stock, your colour match does not rely on an external printer’s interpretation of your brief.

The factory manufactures exactly what is approved on the proof.

Shipping customised to your Epsom Downs enterprise

We deliver nationwide, regardless of where your business is located, from a one sample to a full pallet.

In Epsom Downs, our delivery service adheres to the same schedule from the same Irvine factory, whatever the order size or destination.

Whether you require one box sent for approval or several pallets arranged around a launch date, the same logistics process oversees everything, ensuring delivery remains unchanged as the order expands.

Bespoke creations created around your product.

Some products do not fit inside a standard box.

If yours has an unusual shape or awkward dimension, we design the structure to accommodate it. Components requiring separation during transit are handled similarly, incorporated into the structure instead of being added later.

Our design professionals evaluate your physical product rather than depending entirely on specifications. An initial sample confirms fit and operation before any unit proceeds to full production.

If the die cut requires adjustment, we amend it and provide another sample rather than creating a batch that is unsuitable.

Luminae Packaging - Custom Pack Studio

Packing items from Custom Pack Studio

All packaging in our collection is made in our own factory, so that the finish selected from a sample is precisely the finish supplied for an order of five hundred.

From custom-made packaging for a single product line to the accessories completing an order, everything is produced on one production line.

Packages and crates

Reverse tuck end cartons and crash lock boxes work well for varied retail and product packaging, with each panel printed so branding remains visible wherever containers are positioned.

For gifts and jewellery, a rigid box featuring magnetic closure or a foil stamped lid starts selling the product before it is even opened.

Top quality board material and an accurate die cut are just as important here as the print itself.

Paperboard mailers & dispatch packaging

Postal mailer boxes are tailored to your product’s dimensions, minimising void fill and avoiding the damage an poorly fitting box can cause in transit.

For larger or heavier items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts help keep everything inside safely cushioned.

A gusseted box expands to accommodate multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents vary monthly.

Wrapping tailored to each sector

Our top-tier packaging is carefully designed to protect products across a diverse range of industries.

Catering packaging supplies

We hold BRC Global Packaging certification at High Hygiene level, frequently being the first assurance our food packaging customers seek, from small bakeries to wholesale suppliers expanding into retail.

Of every category we provide, food and drink packaging is governed by the strictest requirements, as ensuring safe contact with the product takes priority over the box’s visual appeal.

Prestige industry

For cosmetics, a bespoke insert or foam recess limits movement during transit, while options including foil stamping or soft touch lamination echo the product within.

We assist you in creating packaging that elevates your products and adds a luxurious feel to your brand.

bottle packaging scotland

Mail boxes & e-commerce names

A damaged mailer often prompts a return or refund request, so e-commerce brands need a box designed to survive the courier network intact.

What’s more, bespoke packaging makes opening your order a a memorable unboxing experience!

Turning an opening into loyal customers and, sometimes, free online advertising!

Upholding every reorganisation steadily

We process every reorder as we do a first order, retaining the same named contact, proofing process, and board and ink suppliers as previously.

Bigger orders lower the unit cost, with the saving built into the stated price rather than requiring a discount code to be applied.

The same price structure applies to twenty boxes, a few thousand replenished over the course of a quarter, or a pallet arranged for bulk delivery.

A matched reorder from another supplier undergoes the same proofing process and quality checks as a brand-new design.

No item is approved without scrutiny simply because it is intended to resemble something you already had.

Eco-friendly procurement from our leading packaging site

Every box we produce is 100% recyclable, helping to reduce plastic and landfill waste.

We will not introduce laminate solely for a shiny finish if it makes a box more difficult to recycle, and we are moving away from single use plastic and EPS foam throughout the range.

Should a sustainability statement require scrutiny during a procurement audit, we would be happy to review it with you in person or over the telephone.

How changing or initiating happens

get in touch with us with an estimated description of what you need to pack, your location in Epsom Downs, the required quantity, and whether we need to match an existing supplier.

If you are evaluating new products or wish to assess their quality before placing a full order, you can request a sample through our complimentary samples service.

Sign off on the proof after our team prepares the artwork, matches any existing spec and confirms pricing in writing.

Production and delivery typically take two to three weeks, while the majority of UK and Epsom Downs addresses receive deliveries within one to two working days following dispatch.

As needed, reorder through the same named contact, using the specification already held on file.

Request a no-cost quote from a Epsom Downs packaging supplier today

Explore your ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than beginning with a blank page.

Beginning from the outset works equally well.

Tell us what you are packing and the quantity required over the phone, or create a design using our online design tool before ordering. We will send a timely written quote, with no obligation to proceed.

A specimen is free with a first order, and again on the day an current account moves over to us. In either instance, the person providing the quotation will still be looking after your account in two years’ time.

Wherever your company is based in the UK, we deliver straight to Epsom Downs from our Irvine site.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD