From a single sample to a complete packaging range for a long-term account, one factory and team handle every requirement.
We keep your artwork in our records, reproduce your colours on your tenth reorder just as on the first, and tell you honestly when a deadline is tight.
From your initial sample to a reorder two years afterwards, one dedicated contact manages your enquiry, production and delivery. The specification stays the same because the same person continues at the helm.
For a packaging supplier created to develop with your business, call the helpful team at Custom Pack Studio today.
What changes arise when packaging becomes an sustained supplier relationship with Esher
A initial order mainly assesses the box itself: whether it is the right fit, prints accurately and arrives on schedule.
A trading relationship proves its worth on order six, when the same product requires the same colour and fit, with no need to repeat the specification all over again.
We oversee board stock and ink mixing in our own factory, keeping colour and wall thickness consistent from your first order to every reorder.
The professional quoting your job also runs it on the press.
If any aspect of a reorder requires clarification, you can talk to them directly and receive a honest answer.
The Reason Esher businesses prefer Our packaging solutions
Absolutely no minimum order on any product
We do not impose a minimum order for any item we produce, meaning one sample and a five-hundred-unit reorder follow the same process.
We do not need a minimum volume to take on your job, and small orders never incur an additional charge.
This means, we grow alongside your Esher company.
When the time comes to expand your business or extend your product range, our support will remain with you at every stage of the journey.
Just one committed representative, from question to final handover
One assigned contact handles your account from enquiry to delivery and understands your requirements when you are ready to reorder.
You are never passed from one department to another, nor made to repeat the details of your job each time you call.
Decades of on-site manufacturing
From 1997, our parent company, KennedySmith (Press) Ltd, has managed printing presses in the UK.
That tradition shows the board and ink suppliers working on your order embody relationships established over decades, rather than sources newly located for each individual commission.
We blend ink and hold board stock in house, so colour matching does not rely on a third party printer understanding your brief.
The proof you sign off on is precisely what leaves the factory.
Distribution bespoke to your Esher firm
We deliver nationwide, regardless of where your business is located, from a single sample to a full pallet.
Each consignment is picked up from the same Irvine factory according to a single consistent schedule, whatever the order size or destination in Esher.
Whether you want a one box sent for approval or multiple pallets scheduled for a launch date, a single logistics process covers both, ensuring delivery remains unchanged as the order expands.
Specially Designed Designs Crafted Centred on Your Item
Some products cannot be accommodated inside a standard box.
Where yours has an atypical shape or challenging dimensions, we design the structure around it. Components needing separation during transit receive the same thoughtful approach, with their protection incorporated into the structure from the outset rather than fitted afterwards.
Our design specialists evaluate your physical product rather than depending entirely on a specification sheet. An first sample confirms fit and performance before any item proceeds to full production.
Should the die cut need adjustment, we amend it and produce a second sample rather than making an unfit batch.

Packaging products from Custom Pack Studio
All packaging in our selection is produced at our own site, meaning the finish approved on your sample is consistent with that supplied in an order of five hundred.
Whether it’s custom packaging for a specific product line or the accessories that complete an order, everything is produced on one production line.
Crates and parcels
Reverse tuck end cartons and crash lock boxes work well for a wide range of retail and product packaging, with printing on every panel to help keep your branding in view regardless of how the container is arranged on a shelf.
For jewellery and presents, a rigid box featuring magnetic closure or a foil stamped lid starts presenting the product before it has even been opened.
Premium quality board material and an accurate die cut are just as important here as the print itself.
Cardboard letter packaging and shipping packaging
Postal mailer boxes are made to your product’s dimensions, minimising void fill and preventing the damage an inadequately fitting box can cause in transit.
For larger or more substantial items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep the contents safely cushioned inside.
A gusseted box folds out to accommodate multiple items in one order, making it ideal for a subscription box or bundle whose contents change each month.
Packing designed to your own business area
Our premium packaging is created to accommodate a diverse range of products across various industries.
Meal packaging supplies
We hold BRC Global Packaging certification at High Hygiene level, frequently being the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers moving into retail.
Food and drink packaging faces the most demanding requirements across everything we supply, because keeping products safe in contact is far more important than the appearance of the box.
Top-tier area
For cosmetics, a customised insert or foam recess prevents movement during transit, while finishes such as foil stamping or soft touch lamination complement the product within.
We help you in developing packaging that complements your items, creating a upmarket feel for your company.

Mail boxes and internet retail brands
When a mailer is delivered crushed, it typically signals a request for a return or refund, leaving online brands requiring packaging robust enough to remain whole from the courier network.
Bespoke packaging also provides a memorable unboxing experience.
An opening can lead to customer loyalty and, on occasion, free advertising online.
Keeping all reorder reliably
Your repeat order receives exactly the same treatment as your first order. That means the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.
As order quantities increase, the unit price falls, with savings already included in the pricing, leaving you without a discount code to remember.
This price structure is applicable whether you need twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.
A matched reorder obtained from a different supplier receives identical proofing and quality checks as a new design.
Every piece is evaluated separately, even when created to match something you owned before.
Ethical sourcing from our premier packaging site
Each box we produce is completely recyclable, which helps reduce plastic and landfill waste.
We will not introduce laminate just for a glossy finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.
If a sustainability statement need reviewing during a procurement audit, we would be glad to discuss it with you in person or over the telephone.
How adjusting or beginning unfolds
Please get in touch with us with an general summary of the items you need packed, where you are located in Esher, the quantity required, and whether an existing supplier needs to be matched.
Request a sample through our free samples service when trialling new products or reviewing quality before proceeding with a full order.
Sign off on the proof after our team has created the artwork, aligned it with any existing specification, and verified the pricing in writing.
Production and delivery usually take two to three weeks, while the majority of UK and Esher addresses are reached within one to two working days following dispatch.
Reorder as required through the same named contact, using the specification held on file.
Request a complimentary quotation from a Esher packaging distributor right away
Explore your ideal packaging solution with Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.
Beginning afresh works just as well.
Tell us what you are packing and how many you need by phone, or begin a design using our online design tool before placing an order. You will receive a quick written quote with absolutely no pressure to commit!
A no-cost sample comes with your initial order, and again when an existing account transfers to us. Even better, whoever puts together your quotation will be the same person managing your account two years later.
No matter where your business is located in the UK, we deliver straight to Esher from our Irvine site.



























