UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Esher

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Esher businesses, produced at our own factory in Irvine. We supply food & drink, cosmetics, jewellery, e-commerce brands, building every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Esher

From a single sample to a complete packaging range for a long-term account, one factory and team handle every requirement.

We keep your artwork in our records, reproduce your colours on your tenth reorder just as on the first, and tell you honestly when a deadline is tight.

From your initial sample to a reorder two years afterwards, one dedicated contact manages your enquiry, production and delivery. The specification stays the same because the same person continues at the helm.

For a packaging supplier created to develop with your business, call the helpful team at Custom Pack Studio today.

What changes arise when packaging becomes an sustained supplier relationship with Esher

A initial order mainly assesses the box itself: whether it is the right fit, prints accurately and arrives on schedule.

A trading relationship proves its worth on order six, when the same product requires the same colour and fit, with no need to repeat the specification all over again.

We oversee board stock and ink mixing in our own factory, keeping colour and wall thickness consistent from your first order to every reorder.

The professional quoting your job also runs it on the press.

If any aspect of a reorder requires clarification, you can talk to them directly and receive a honest answer.

The Reason Esher businesses prefer Our packaging solutions

Absolutely no minimum order on any product

We do not impose a minimum order for any item we produce, meaning one sample and a five-hundred-unit reorder follow the same process.

We do not need a minimum volume to take on your job, and small orders never incur an additional charge.

This means, we grow alongside your Esher company.

When the time comes to expand your business or extend your product range, our support will remain with you at every stage of the journey.

Just one committed representative, from question to final handover

One assigned contact handles your account from enquiry to delivery and understands your requirements when you are ready to reorder.

You are never passed from one department to another, nor made to repeat the details of your job each time you call.

Decades of on-site manufacturing

From 1997, our parent company, KennedySmith (Press) Ltd, has managed printing presses in the UK.

That tradition shows the board and ink suppliers working on your order embody relationships established over decades, rather than sources newly located for each individual commission.

We blend ink and hold board stock in house, so colour matching does not rely on a third party printer understanding your brief.

The proof you sign off on is precisely what leaves the factory.

Distribution bespoke to your Esher firm

We deliver nationwide, regardless of where your business is located, from a single sample to a full pallet.

Each consignment is picked up from the same Irvine factory according to a single consistent schedule, whatever the order size or destination in Esher.

Whether you want a one box sent for approval or multiple pallets scheduled for a launch date, a single logistics process covers both, ensuring delivery remains unchanged as the order expands.

Specially Designed Designs Crafted Centred on Your Item

Some products cannot be accommodated inside a standard box.

Where yours has an atypical shape or challenging dimensions, we design the structure around it. Components needing separation during transit receive the same thoughtful approach, with their protection incorporated into the structure from the outset rather than fitted afterwards.

Our design specialists evaluate your physical product rather than depending entirely on a specification sheet. An first sample confirms fit and performance before any item proceeds to full production.

Should the die cut need adjustment, we amend it and produce a second sample rather than making an unfit batch.

Luminae Packaging - Custom Pack Studio

Packaging products from Custom Pack Studio

All packaging in our selection is produced at our own site, meaning the finish approved on your sample is consistent with that supplied in an order of five hundred.

Whether it’s custom packaging for a specific product line or the accessories that complete an order, everything is produced on one production line.

Crates and parcels

Reverse tuck end cartons and crash lock boxes work well for a wide range of retail and product packaging, with printing on every panel to help keep your branding in view regardless of how the container is arranged on a shelf.

For jewellery and presents, a rigid box featuring magnetic closure or a foil stamped lid starts presenting the product before it has even been opened.

Premium quality board material and an accurate die cut are just as important here as the print itself.

Cardboard letter packaging and shipping packaging

Postal mailer boxes are made to your product’s dimensions, minimising void fill and preventing the damage an inadequately fitting box can cause in transit.

For larger or more substantial items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep the contents safely cushioned inside.

A gusseted box folds out to accommodate multiple items in one order, making it ideal for a subscription box or bundle whose contents change each month.

Packing designed to your own business area

Our premium packaging is created to accommodate a diverse range of products across various industries.

Meal packaging supplies

We hold BRC Global Packaging certification at High Hygiene level, frequently being the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers moving into retail.

Food and drink packaging faces the most demanding requirements across everything we supply, because keeping products safe in contact is far more important than the appearance of the box.

Top-tier area

For cosmetics, a customised insert or foam recess prevents movement during transit, while finishes such as foil stamping or soft touch lamination complement the product within.

We help you in developing packaging that complements your items, creating a upmarket feel for your company.

bottle packaging scotland

Mail boxes and internet retail brands

When a mailer is delivered crushed, it typically signals a request for a return or refund, leaving online brands requiring packaging robust enough to remain whole from the courier network.

Bespoke packaging also provides a memorable unboxing experience.

An opening can lead to customer loyalty and, on occasion, free advertising online.

Keeping all reorder reliably

Your repeat order receives exactly the same treatment as your first order. That means the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.

As order quantities increase, the unit price falls, with savings already included in the pricing, leaving you without a discount code to remember.

This price structure is applicable whether you need twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.

A matched reorder obtained from a different supplier receives identical proofing and quality checks as a new design.

Every piece is evaluated separately, even when created to match something you owned before.

Ethical sourcing from our premier packaging site

Each box we produce is completely recyclable, which helps reduce plastic and landfill waste.

We will not introduce laminate just for a glossy finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.

If a sustainability statement need reviewing during a procurement audit, we would be glad to discuss it with you in person or over the telephone.

How adjusting or beginning unfolds

Please get in touch with us with an general summary of the items you need packed, where you are located in Esher, the quantity required, and whether an existing supplier needs to be matched.

Request a sample through our free samples service when trialling new products or reviewing quality before proceeding with a full order.

Sign off on the proof after our team has created the artwork, aligned it with any existing specification, and verified the pricing in writing.

Production and delivery usually take two to three weeks, while the majority of UK and Esher addresses are reached within one to two working days following dispatch.

Reorder as required through the same named contact, using the specification held on file.

Request a complimentary quotation from a Esher packaging distributor right away

Explore your ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.

Beginning afresh works just as well.

Tell us what you are packing and how many you need by phone, or begin a design using our online design tool before placing an order. You will receive a quick written quote with absolutely no pressure to commit!

A no-cost sample comes with your initial order, and again when an existing account transfers to us. Even better, whoever puts together your quotation will be the same person managing your account two years later.

No matter where your business is located in the UK, we deliver straight to Esher from our Irvine site.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD