UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Heanor

Custom Pack Studio is a UK-based supplier of custom boxes, mailers and packaging supplies to Heanor businesses, manufactured at our own factory in Irvine. We supply food and drink, cosmetics, jewellery, e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Heanor

Regardless of your packaging requirements, ranging from an individual sample to a complete range of products for a continuing account, are overseen by a single factory and a single dedicated team.

We retain your artwork in our records, reproduce your colours on your tenth reorder just as on the first, and let you know candidly when a deadline is tight.

A single named contact manages your enquiry, production and delivery, from the first sample to a reorder after two years. The specification stays consistent because the same person is still responsible.

For a packaging supplier designed to grow in step with your business, get in touch with the friendly team at Custom Pack Studio today.

How packing evolves when it is forged as a sustained vendor partnership

Once that first order comes in, attention turns to the box: its fit, its print quality, and whether it reaches you on time.

A working relationship with a supplier is proven on order six, when the same product calls for the same colour and fit, without requiring you to restate the specification again from the beginning.

We oversee board stock and ink mixing in our own factory, ensuring colour and wall thickness remain uniform from your first order to every reorder.

The person producing your quotation will as well handle your job on the press.

If anything about a reorder requires clarification, talk to them directly for a clear, genuine answer.

The motives behind why Heanor businesses go for our packaging services

There is no minimum order on every item

We impose no minimum order on any product we make, so one sample and a reorder of five hundred units follow identical procedures.

We do not require a minimum order volume, and we never add an extra charge just because your order is small.

This ensures our growth continues to align with your Heanor business.

Whenever you are prepared to develop your business or broaden your product range, we will help you throughout every stage of your journey.

A dedicated dedicated contact, from initial enquiry to final delivery

Your designated contact stays with your account from initial enquiry through to delivery, so they are familiar with your spec when you are ready to place another order.

You are never passed between departments, or forced to repeat the details of the job to a different person whenever you call.

Years of domestic manufacturing

Our parent company, KennedySmith (Press) Ltd, has operated printing presses in the UK from 1997.

That heritage means the board and ink suppliers supporting your order are trusted relationships developed over decades, rather than new sources found for every incoming job.

We mix ink and hold board stock in house, so colour matching does not depend on a third party printer understanding your brief.

What you approve on the proof is exactly what leaves the factory!

Despatch customised to your Heanor operation

We send nationwide to your organisation, whether you need one sample or a full pallet.

Our delivery service picks up from the same factory in Irvine following a set schedule, irrespective of the size of the order or location within Heanor.

Whether you require one box sent for approval or several pallets arranged around a launch date, one uniform logistics process oversees everything, so delivery remains unchanged as your order increases.

Tailor Made Layouts Constructed To Suit Your Item

Some products defy the measurements of a typical box.

If yours has an unusual shape or difficult dimensions, we create the structure to fit it perfectly. Components requiring separation during transit receive the same considered treatment, integrated into the structure from the outset rather than added later.

Your actual product is where our design journey begins, rather than a specification sheet alone. Before full production begins, a initial sample checks its fit and function.

If the die cut needs adjusting, we revise it and provide a second sample instead of producing an unusable batch.

Luminae Packaging - Custom Pack Studio

Wrapping products from Custom Pack Atelier

All packaging from our collection is made in our own factory, meaning the finish approved on the basis of a sample is precisely the finish supplied for an order of five hundred.

From tailor-made packaging for one product line to the accessories completing an order, everything is produced on one production line.

Packages and containers

Reverse tuck end cartons and crash lock boxes work well for varied retail and product packaging, with each panel printed so branding stays visible wherever containers are placed.

For gifts and jewellery, a rigid box featuring magnetic closure or a foil stamped lid starts selling the product prior to being opened.

The quality of the board material and the precision of the die cut are equally important as the print itself.

Corrugated postal packs and postage packaging

Postal mailer boxes are customised to your product’s dimensions, minimising void fill and avoiding the damage an poorly fitting box can cause in transit.

For weightier or more sizeable items, we make full colour corrugated cardboard boxes and shipping cartons, while printed inserts protect and cushion their contents.

A gusseted box expands to hold multiple items in one order, making it suitable for a subscription box or bundle whose contents differ each month.

Packing answers for the business

Our high-quality packaging is designed to support a diverse range of products across many industries.

Catering packing supplies

We hold BRC Global Packaging certification at High Hygiene level, often serving as the first assurance our food packaging customers seek, from small bakeries to wholesale suppliers moving into retail.

Of every category we provide, food and drink packaging is governed by the most rigorous requirements, as ensuring safe contact with the product takes priority over the box’s appearance.

Premium market

For jewellery and cosmetics, a shaped insert or foam recess helps prevent movement while in transit, while foil stamping or soft touch lamination echoes the product within.

We help you create packaging that enhances your products and adds a luxurious feel to your brand.

bottle packaging scotland

Postal box for digital brands

A crushed mailer often triggers a return or refund request, making durable packaging important for e commerce brands that require boxes to withstand the courier network and reach their destination intact.

Additionally, custom-made packaging makes opening your order a memorable experience.

Converting an opportunity into customer loyalty and, at times, complimentary online advertising!

Maintaining each reordering in consistency

A reorder follows the same procedure as a first order, using the same named contact and proofing process, with board and ink obtained from the same suppliers as before.

As your order grows, the per-unit price goes down, with the saving included in the pricing rather than relying on a discount code.

This price structure applies whether you require twenty boxes, several thousand restocked within a quarter, or a pallet prepared for bulk delivery.

A matching reorder provided by a different supplier undergoes identical proofing and quality checks as a entirely new design.

Nothing is approved without careful review simply because it is designed to look like something you already possessed.

Responsible procurement from our premier packaging plant

Each box we produce is entirely recyclable, helping to reduce both plastic rubbish and landfill waste.

We won’t introduce laminate just for a glossy finish if it makes a box harder to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

If your sustainability claim must withstand a procurement audit, we would be delighted to discuss it with you in person or over the phone.

How switching or beginning works

Please contact us and share an rough idea of what you need packed, your location in Heanor, the amount required, and whether we should match an existing supplier.

If you are testing new products or would like to evaluate their quality before submitting a full order, request a sample through our free samples service.

Approve the proof after our team has produced the artwork, matched it to any existing specification, and verified the pricing in writing.

Production and delivery usually take two to three weeks, while the majority of UK and Heanor addresses get their orders within one to two working days after dispatch.

As needed, place another order through the same named contact, using the specification already held on file.

Request a free quotation now from a Heanor packaging provider

Discover your ideal packaging solution with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than begin from scratch.

Beginning from scratch can be just as effective.

Inform us what you are packing and the quantity you require by phone, or start a design using our web-based design tool before ordering. You will receive a prompt written quote with absolutely no pressure to commit!

Your initial order comes with a free sample, as does the day your current account transfers to us. In either case, the person who prepares your quotation will still be responsible for your account in two years’ time.

Irrespective of your business location, we send throughout the UK directly to Heanor from the same Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD