Regardless of your packaging requirements, from an individual sample to a full range of products for a ongoing account, are managed by a single factory and a single dedicated team.
We retain your artwork on file, see that colour matching remains consistent between the first and tenth orders, and give you honest advice when a deadline is particularly demanding.
From your initial sample to a reorder two years afterwards, one named contact handles your enquiry, production and delivery. The specification remains unchanged because the same person continues at the helm.
For a packaging supplier built to grow with your business, speak to the friendly team at Custom Pack Studio today.
What changes take place when packaging becomes a sustained supplier alliance involving Hebburn?
An early purchase largely concerns the box itself, including whether it fits, prints well, and arrives on schedule.
A supplier relationship gains trust by order six, when an identical product requires the same colour and fit, without requiring the specification again.
We oversee board stock and ink mixing in our own factory, ensuring colour and wall thickness stay uniform from your first order to every reorder.
The individual creating your quotation is also the one who operates your job on the press.
If a reorder requires clarification, they are the person to contact directly for a definitive answer.
How come Hebburn businesses prefer our company’s packaging solutions
There is no minimum spend on any item.
We do not require a minimum order on all products we make, so one sample and a reorder of five hundred units are handled using identical procedures.
We don’t need a minimum quantity before taking on your job, nor do we apply an extra charge simply because your order is limited.
This means we grow alongside your Hebburn business.
As soon as you are ready to grow your business or product line, we will be right beside you throughout every step of your journey!
Sole identified representative from initial query to completion
One dedicated contact oversees your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are ready to place another order.
You are never put through from one department to another, nor made to repeat the details of your job whenever you call.
Years of on-site manufacturing
KennedySmith (Press) Ltd, our parent company, has operated printing presses in the UK since 1997.
That history means the board and ink suppliers fulfilling your order are trusted relationships built over decades, rather than sourced afresh for each job.
As we mix ink and keep our own board stock, colour matching is not reliant on a third party printer understanding your brief.
The factory produces exactly what appears on the approved proof.
Distribution bespoke to your Hebburn venture
We supply nationwide, wherever your business is located, whether you want one sample or a complete pallet.
Our delivery operation collects from the same factory in Irvine on a set schedule, regardless of the size of the order or destination in Hebburn.
Whether you need one box couriered for approval or several pallets scheduled around a launch date, one consistent logistics process manages everything, so delivery continues without change as your order increases.
Personalised plans created to suit your product
Some products do not fit within a standard box.
When yours has an irregular shape or awkward dimensions, we design the structure to work around it. Components requiring separation during transit are treated with the same care, being built into the structure instead of being added later.
Our design experts assess your physical product rather than relying solely on a specification sheet. An first sample verifies fit and performance before any item enters full production.
If the die cut needs altering, we modify it and send a second sample rather than producing an unsuitable batch.

Packaging goods from Custom Pack Studio
All packaging in our collection is manufactured in our own factory, so that the finish approved from a sample is precisely the finish supplied for an order of five hundred.
All items from bespoke packaging for one product line to the accessories completing an order is produced on one production line.
Crates and boxes
Reverse tuck end cartons and crash lock boxes suit many retail and packaging demands. Printing covers every panel, helping ensure the branding remains visible whatever way the container sits on a shelf.
For jewellery and gift-giving, a rigid box with magnetic closure or a foil stamped lid handles much of the selling before being opened.
The quality of the board material and the accuracy of the die cut are just as important as the print itself.
Cardboard packaging sleeves and shipping packaging
Postal mailer boxes are made to your product’s dimensions, cutting down on void fill and avoiding the damage an ill fitting box can cause in transit.
For larger products, we create corrugated cardboard boxes and shipping cartons in full colour, while printed inserts cushion whatever is placed inside.
A gusseted box expands to accommodate several items in one order, making it well suited for subscription boxes or bundle deals whose contents differ each month.
Containers customised to your business area
Our reliable packaging is well-suited to numerous products across different industries.
Food packaging provisions
We maintain BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers require, from independent bakeries to wholesale suppliers expanding into retail.
Of all the categories we supply, food and drink packaging demands the greatest care, because safety where packaging meets the product must always take priority over the box’s appearance.
Upscale market
When jewellery and cosmetics travel, a fitted insert or foam cavity holds each product securely, while finishes such as foil stamping or soft touch lamination echo what lies within.
We help you design packaging that enhances your items and gives your brand a luxurious feel.

Postal cartons for digital businesses
A mailer arriving crushed frequently leads to a request for a return or refund, so e-commerce brands require a box designed to withstand the courier network and reach its destination intact.
What’s more, bespoke packaging transforms opening your order into a remarkable unboxing experience!
Transforming an opening into customer loyalty and, at times, no-cost online advertising!
Keeping each re-arrangement uniform
We handle every reorder as we would a first order, keeping the same named contact and proofing process, while sourcing the board and ink from the same suppliers as previously.
As your order increases in size, the reduced unit cost is shown directly in the quoted price, so there is no discount code to enter.
The same rates covers twenty boxes, a few thousand replenished over the course of a quarter, or a pallet arranged for large-volume delivery.
A matched reorder from another supplier receives the same proofing process and thorough quality checks as an completely new design.
No item gets approved automatically merely because it resembles something you already had!
Sustainable sourcing from our main packaging facility
Every box we create is 100% recyclable, helping to reduce plastic and landfill waste.
We won’t add laminate only for a shiny finish if it makes a box harder to recycle, and we are moving away from single use plastic and EPS foam across the range.
If your sustainability claim must withstand a procurement audit, we would be delighted to discuss it with you in person or over the phone.
How switching or beginning happens
Contact us with an approximate description of what you need to pack, your location in Hebburn, the quantity required, and whether we need to match an existing supplier.
If you are considering new products or want to assess their quality before placing a full order, you can ask for a sample via our complimentary samples service.
Approve the proof after our team has prepared the artwork, aligned it with any current specification and supplied written price confirmation.
Production and delivery generally require two to three weeks, while most UK and Hebburn addresses get their orders within one to two working days following dispatch.
Whenever needed, place a repeat order through the same named contact using the same specification held on file.
Obtain a free proposal from a Hebburn packaging business now
Discover the ideal packaging solution with Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than begin from scratch.
Beginning from scratch can be just as effective.
Tell us what you plan to pack and the amount needed, either over the phone or by putting together a design with our online tool before placing your order. We will then send a swift written quotation, with no obligation to proceed.
Your first order comes with a complimentary sample, and so does the day your current account transfers to us. In either situation, the person who puts together your quotation will remain responsible for your account two years from now.
We ship throughout the UK directly to Hebburn from the same Irvine facility, wherever your business is based.



























