UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Leyland

Custom Pack Studio is a UK manufacturer of custom boxes, mailers, and packaging supplies to Leyland businesses, manufactured at our own factory in Irvine. We partner with food & drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Leyland

From a single sample to a full range of packaging products for an ongoing account, one factory and one dedicated team handle everything in one place.

Your artwork is kept safe with us, your colours retain their true appearance from the first order through the tenth, and we speak plainly whenever a deadline is especially tight.

A one named contact handles your enquiry, production and delivery, from the initial sample to a reorder after two years. The specification remains consistent because the same person continues to be responsible.

For a packaging supplier designed to grow alongside your business, speak to the helpful team at Custom Pack Studio now.

How packing shifts when it becomes a long-term supplier collaboration

An first order generally considers the box itself: whether it fits as intended, prints effectively and arrives as scheduled.

A supplier relationship matters on order six, when the same product needs the same colour and fit, without you having to explain the specification again from the beginning.

Because we handle board stock and ink mixing within our own factory, your colour and wall thickness remain consistent from the initial order through every reorder that follows.

The team member preparing your quote will also run your job on the press.

When a reorder needs further explanation, they are the person to speak to directly for a genuine answer.

Why Leyland-led businesses choose our packaging solutions

Zero minimum purchase on anything.

We do not require a minimum order for anything we produce, so one sample and a five hundred unit reorder go through the same process.

We set no minimum volume requirement, and a lower-volume order will not carry an additional charge.

This means we develop alongside your Leyland business.

When you are ready to grow your business or product line, we will assist you along your journey.

A dedicated designated contact from enquiry through to delivery

The same dedicated personal contact handles your account from initial enquiry through to delivery, already understanding your specification when you are ready to order again.

You are never transferred between departments or asked to explain the job again to someone new whenever you call.

Numerous years of on-premises manufacturing

Our main company, KennedySmith (Press) Ltd, has run presses in the UK since 1997.

That history means the board and ink suppliers fulfilling your order are long-standing contacts developed over decades, rather than found anew for each job.

As we ready the ink and maintain our own board stock, your colour match is not dependent on an external printer’s interpretation of your brief.

The edition signed off on the proof is precisely what leaves the factory.

Delivery tailored around your Leyland enterprise

We send nationwide to your company, whether you need one sample or a full pallet.

Each consignment is picked up from the same Irvine factory according to a single consistent schedule, whatever the size of the order or delivery destination in Leyland.

Whether a single box requires couriering for approval or several pallets must arrive for a launch date, one logistics process handles both, ensuring delivery remains steady as orders expand.

Personalised designs crafted to complement your offering

Certain products simply do not sit into a regular box.

If yours has an atypical shape or difficult dimensions, we design the structure to fit it precisely. Components that require separation during transit receive the same considered treatment, built into the structure from the outset rather than being added afterwards.

Our design department works with your actual product rather than relying solely on a specification sheet. An first sample verifies fit and function before any unit proceeds to full production.

If the die cut requires refinement, we adjust it and provide another sample instead of making a batch that does not work.

Luminae Packaging - Custom Pack Studio

Wrapping merchandise from Personalised Pack Studio

All packaging within our collection is manufactured in our own factory, meaning the finish approved from a sample is identical to the finish supplied for an order of five hundred.

Everything from bespoke packaging for one product line to the accessories completing an order is produced on one production line.

Cartons and containers

Reverse tuck end cartons and crash lock boxes are suitable for varied retail and product packaging, with every panel printed so branding stays visible wherever containers are positioned.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid does much of the selling before it is opened at all.

The quality of the board material and the precision of the die cut are just as important as the print itself.

Corrugated shipping packs and shipping packaging

Postal mailer boxes are created to fit your product, rather than a standard size, reducing wasted space and damage resulting in transit by a badly fitting box.

For larger or bulkier products, we manufacture corrugated cardboard boxes and shipping cartons in full colour, while printed inserts protect the contents inside.

A gusseted box expands to accommodate multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents change monthly.

Wrapping solutions for your own industry

Our high-quality packaging is perfect for a wide variety of products and industries!

Catering packaging provisions

We maintain BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers expanding into retail.

Of every category we offer, food and drink packaging is governed by the most rigorous requirements, as maintaining safe contact with the product takes priority over the box’s appearance.

First-class division

For jewellery and cosmetics, a customised insert or foam cavity holds products securely during transit, while foil stamping or soft touch lamination echoes the contents.

We create packaging that elevates your items and provides your brand a premium feel.

bottle packaging scotland

Post box and internet retail brands

When a mailer arrives at its destination crushed, it typically suggests a return or refund request, leaving online brands requiring packaging robust enough to emerge whole from the courier system.

Custom packaging also creates a standout unboxing experience.

Turning an opportunity into customer loyalty and, occasionally, no-cost online advertising!

Upholding all reshuffle uniformly

A reorder follows the same procedure as a initial order, using the same named contact and proofing process, with board and ink supplied by the same suppliers as before.

As your order becomes larger, the per-unit price goes down, with the saving included in the pricing rather than relying on a discount code.

That identical pricing structure applies to twenty boxes, a few thousand restocked within a quarter, and a pallet arranged for bulk delivery.

A matched reorder from another supplier undergoes the same proofing process and quality checks as a completely new design.

Each item is evaluated independently, even when made to resemble something you had owned previously.

Environmentally responsible sourcing from our premier packaging facility

Each box we create remains 100% recyclable, assisting in reducing plastic and landfill waste.

We will refrain from adding laminate solely for a shiny finish if adding it makes a box more difficult to recycle, while reducing single use plastic and EPS foam throughout the range.

Should your sustainability claim need to withstand a procurement audit, we would be delighted to discuss it with you in person or by phone.

How modifying or beginning works

Please contact us with a summary of what you need packed, your address in Leyland, the quantity needed, and whether we should follow an existing supplier.

When you are looking into new products or simply want to evaluate their quality before making a full order, request a sample through our free samples service.

Approve the proof after our team has prepared the artwork, ensured it follows any existing specification, and verified the pricing in writing.

Manufacturing and delivery usually take two to three weeks. Most UK and Leyland addresses get their orders within one to two working days of being dispatched.

Order again whenever required, using the same named contact and specification on file already!

Obtain a no-cost estimate now from a Leyland packaging distributor

Discover your perfect packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current specification or a sample of the existing box, allowing us to quote directly against it instead of starting from a blank page.

Starting again works equally well!

Let us know what you are packing and the quantity required over the phone, or begin a design using our online design tool before ordering. We will provide a prompt written quote, with no obligation to proceed.

A complimentary sample comes with your first order, and again when an existing account moves over to us. More importantly, whoever puts together your quotation will be the same person managing your account two years later.

We ship throughout the UK directly to Leyland from our Irvine factory, regardless of where your business is located.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD