UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Lichfield

Custom Pack Studio is a UK supplier of custom boxes, mailers, and packaging supplies to Lichfield businesses, produced at our own factory in Irvine. We work with food & drink, cosmetics, jewellery, e-commerce brands, building every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Lichfield

From one sample to a complete packaging range for a long-term account, one factory and team handle every requirement.

Your artwork stays safely with us, your colours remain true from the first order through the tenth, and we speak plainly whenever a deadline allows little room for delay.

One sole contact handles your query, production and delivery, from the initial sample to a reorder two years later. The specification continues unchanged because the same person handles everything!

Looking for a packaging supplier designed to grow alongside your business? Speak to the friendly team at Custom Pack Studio today!

What kind of adjustments happen when packaging becomes an ongoing supplier relationship with Lichfield

A first order primarily concerns the box itself: whether its size is suitable, whether it produces a clear print, and whether it is delivered promptly.

A supplier relationship matters on order six, when the same product requires the same colour and fit, without you needing to explain the specification again from the beginning.

We handle board stock and ink mixing in our own factory, ensuring colour and wall thickness remain uniform from your first order through every reorder.

The person who provides a quote for your job also runs it on the press.

When a reorder calls for clarity, they are the person you speak to directly, ready with a straightforward answer.

Why Lichfield businesses prefer our company’s packaging services

There is no minimum quantity on any item.

We do not require a minimum order on all products we make, so one sample and a reorder of five hundred units go through the same procedures.

We don’t need a minimum quantity before taking on your job, nor do we add an additional charge simply because your order is small.

This shows we develop in step with your Lichfield enterprise.

When you are ready to expand your business or product line, we will be by your side throughout the entire course of your journey!

Sole dedicated contact, from initial enquiry to dispatch

Your assigned contact remains with your account from initial enquiry through to delivery, so they know your spec when you are ready to place another order.

You work with one dedicated team, so you never have to repeat the job to a different person whenever you call.

Several generations of onsite manufacturing

KennedySmith (Press) Ltd, our parent company, has operated printing presses in the UK since 1997.

That history means the board and ink suppliers fulfilling your order are trusted relationships built over decades, rather than sourced afresh for each job.

We blend ink and hold board stock in house, so colour matching does not rely on a third party printer interpreting your brief.

The facility makes exactly what is approved on the proof.

Shipment adapted to your Lichfield company

We send nationwide to your organisation, whether you need one sample or a full pallet.

Our delivery operation picks up from the same factory in Irvine on a fixed schedule, regardless of order size or destination in Lichfield.

Whether you require one box couriered for approval or several pallets arranged around a launch date, one uniform logistics process manages everything, so delivery continues without change as your order increases.

Bespoke creations developed centred on your item

Some products do not fit within a standard box.

Where yours has an irregular shape or awkward dimensions, we build the structure around it. Components requiring separation during transit are given the same thoughtful approach, with their protection built into the structure from the outset rather than attached afterwards.

Our design team uses your actual product rather than depending entirely on a specification sheet. An initial sample checks fit and function before any unit enters full production.

If the die cut requires adjustment, we adjust it and create a second sample instead of producing an unusable batch.

Luminae Packaging - Custom Pack Studio

Packing items by Custom Pack Studio

All packaging in our range is manufactured at our own factory, ensuring the finish approved on a sample is the same as the finish supplied in an order of five hundred.

All items from bespoke packaging for one product line to the accessories included with an order is produced on one production line.

Packages and packages

Reverse tuck end cartons and crash lock boxes suit numerous retail and product packaging needs, with branding displayed on every panel so it remains visible wherever the container is placed on the shelf.

When considering jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid starts presenting the product before it is even unwrapped!

The standard of the board and the accuracy of its die cut are just as important here as the printing itself.

Corrugated mailers and despatch packaging

Postal mailer boxes are tailored to your product’s dimensions, reducing void fill and helping to prevent the damage an poorly fitting box can cause in transit.

When bulkier items are sent on their way, full colour corrugated cardboard boxes and shipping cartons keep them protected, while printed inserts carefully cushion everything inside.

A gusseted box unfolds to hold several items in one order, making it ideal for subscription boxes or bundle deals whose contents vary each month.

Packaging customised to your field

Our top-quality packaging is created to accommodate a wide variety of products across many industries.

Food wrapping components

We have BRC Global Packaging certification at High Hygiene level, which is typically the first requirement food packaging customers ask about, from small bakeries to wholesale suppliers moving into retail.

Food and drink packaging is held to the strictest requirements of every category we supply, because product contact safety outweighs the box’s visual appeal.

Upscale arena

For jewellery and cosmetics, a tailored insert or foam recess stops movement during transit, while finishes such as foil stamping or soft touch lamination echo the product within.

We help you develop packaging that enhances your items and gives your brand a high-end feel.

bottle packaging scotland

Mail cartons for internet retailers

A crushed mailer commonly prompts a return or refund request, so e-commerce brands need a box built to endure the courier network and reach its destination intact.

What’s more, bespoke packaging turns opening your order into a memorable unboxing experience!

Converting an opening into lasting customer loyalty and, at times, complimentary online advertising.

Maintaining each re-arrangement steady

When a reorder is received, we treat it as a first order, keeping the same named contact, using the identical proofing process, and sourcing board and ink from the suppliers used previously.

As your order gets larger, the unit cost falls, with savings already reflected in the price, so there is no discount code to keep track of!

The same rates applies to twenty boxes, a few thousand replenished during a quarter, or a pallet secured for large-volume delivery.

A matched reorder from another supplier goes through the same proofing process and quality checks as a brand-new design.

Nothing is accepted without careful review merely because it is designed to resemble something you already had.

Responsible procurement from our first-class packaging unit

Each box we create is 100% recyclable, helping cut down on plastic and landfill waste.

We will not add laminate solely for a glossy finish if doing so makes a box harder to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

Should your sustainability claim need to withstand a procurement audit, we would be pleased to talk it through with you in person or over the phone.

How switching and commencing runs

Contact us and share an general idea of what you need packed, your location in Lichfield, the quantity required, and whether we should match an existing supplier.

If you are exploring new products or would like to evaluate their quality before placing a full order, request a sample through our free samples service.

Give approval to the proof after our team has prepared the artwork, matched it to any current specification and provided written price confirmation.

Production and delivery usually take two to three weeks. The majority of UK and Lichfield addresses receive their orders within one to two working days of dispatch.

Reorder whenever needed through that same named contact, using the specification held on file.

Request a complimentary quote from a Lichfield packaging vendor immediately

Explore your perfect packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.

Starting from the very start works just as well.

Tell us what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will soon provide a written quote with no obligation to proceed.

Your initial order includes a no-cost sample, and so does the day an existing account transfers to us. Whichever path you take, the person putting together your quotation will still be looking after your account in two years’ time.

Wherever your company is situated in the UK, we deliver directly to Lichfield from our Irvine site.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD