UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Loughborough

Custom Pack Studio is a UK-based supplier of custom boxes, mailers and packaging supplies to Loughborough businesses, produced at our own factory in Irvine. We supply food and drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Loughborough

From a single sample to a complete packaging range for a long-term account, one factory and team handle every requirement.

We retain your artwork files on file, see that colour matching remains consistent from the first order through to the tenth, and tell you frankly when a deadline is particularly demanding.

One dedicated contact oversees your query, production and delivery, from the first sample to a reorder two years later. The specification continues unchanged because the same person oversees everything!

For a packaging supplier built to grow with your business, contact the helpful team at Custom Pack Studio today.

Which shifts arise when packaging becomes a uninterrupted provider collaboration involving Loughborough?

A initial order primarily tests the box itself: whether it is the right fit, prints accurately and arrives as scheduled.

A supplier relationship is confirmed on order six, when the same product calls for the same colour and fit, without asking you to explain the specification once more from scratch.

Because we oversee board stock and ink mixing within our own factory, your colour and wall thickness stay uniform from the initial order through every reorder that follows.

The person putting together your quotation is also the one who runs your job on the press.

If any aspect of a reorder requires clarification, you can speak to them directly and receive a honest answer.

The motives behind why Loughborough businesses pick our company’s packaging offerings

There is no minimum purchase on all items.

We do not impose a minimum order for any item we produce, meaning a single sample and a five-hundred-unit reorder follow the same process.

We do not require a minimum volume to accept your job, and small orders never incur an additional charge.

This indicates that our growth is in line with your Loughborough business.

When you are ready to expand your business or product line, we will be right beside you throughout every step of your journey!

A assigned contact, beginning with enquiry until delivery

One dedicated contact remains with your account from the initial enquiry to delivery, so your requirements is already understood when you are ready to place another order.

You will not be transferred between departments or made to explain the job again to someone new whenever you call.

Many eras of on-site manufacturing

Our holding company, KennedySmith (Press) Ltd, has operated presses in the UK from 1997.

This track record shows the board and ink suppliers supporting your order are well-established partners, developed over decades rather than found afresh for each individual job.

As we mix ink and maintain our own board stock, colour matching is not reliant on a third party printer interpreting your brief.

The sample you approve is precisely what leaves the production facility.

Courier service tailored around your Loughborough firm

Wherever in the country your business calls its base across the country, we deliver from one sample to a full pallet.

Each order is collected by our delivery service from the Irvine factory according to one schedule, regardless of its size or destination in Loughborough.

Whether you need one box couriered for approval or several pallets planned around a launch date, the same logistics process handles everything, ensuring delivery remains unchanged as the order expands.

Tailored creations created to suit your offering

Particular products fall outside the size of a typical box.

Where yours has an irregular shape or challenging dimensions, we design the structure around it. Components needing separation during transit are given the same thoughtful approach, with their protection built into the structure from the outset rather than added afterwards.

Our design specialists evaluates your actual product rather than depending entirely on a specification sheet. An initial sample verifies fit and function before production in full begins.

If the die cut requires adjustment, we adjust it and send a second sample instead of making an unusable batch.

Luminae Packaging - Custom Pack Studio

Wrapping items by Tailor-made Pack Studio

All packaging in our collection is produced in our own factory, meaning the finish approved from a sample is exactly the finish supplied for an order of five hundred.

From custom packaging made for a single product line to the accessories that finish each order, everything emerges from one production line.

Crates and box containers

Reverse tuck end cartons and crash lock boxes suit varied retail and product packaging, with every panel printed so branding stays visible wherever containers sit.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product prior to being opened.

Premium quality board material and an precise die cut are just as important here as the print itself.

Recycled cardboard post envelopes and dispatch packaging

Postal mailer boxes are made to suit your product’s measurements, reducing surplus void fill and reducing the damage that an ill-fitting box may cause in transit.

For larger or heavier items, we manufacture full colour corrugated cardboard boxes and shipping cartons, while printed inserts help keep everything inside safely cushioned.

A gusseted box folds out to accommodate multiple items in one order, making it suitable for a subscription box or bundle whose contents change each month.

Packaging customised to the industry

Our high-quality packaging is meticulously designed to accommodate products across a diverse range of industries.

Catering wrapping provisions

We have High Hygiene BRC Global Packaging certification, frequently the first point food packaging customers ask about, from small bakeries to wholesale suppliers expanding into retail.

Food and drink packaging is subject to our most rigorous requirements, because product-contact safety comes before the box’s appearance.

Upscale sector

For jewellery, a tailored insert or foam recess keeps items secure during transit, while finishes such as foil stamping or soft touch lamination complement the product within.

We help design packaging that complements your items and gives your brand a premium feel.

bottle packaging scotland

Mail box for digital labels

A squashed mailer frequently leads to a request for a return or refund, making durable packaging essential for e commerce brands that require boxes to cope with the courier network and arrive intact.

Furthermore, bespoke packaging delivers a lasting unboxing experience.

Converting an opening into lasting customer loyalty and, on occasion, complimentary online advertising.

Maintaining all reordering in cohesion

We manage each reorder precisely as we do a first order, using the same named contact, identical proofing procedure, and board and ink from the suppliers used before.

The unit cost falls as the quantity ordered rises, with those savings already factored in the price rather than relying on a discount code you have to remember to enter.

This pricing structure is applied equally to twenty boxes, several thousand replenished during a quarter, or a pallet secured for bulk delivery.

A matched reorder from another supplier goes through the same proofing process and quality checks as a completely new design.

Nothing is accepted solely because it is intended to look like something you already had.

Sustainable sourcing from our top packaging facility

Every box we produce is fully recyclable, which helps reduce plastic and landfill waste.

We won’t introduce laminate only for a glossy finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

If you require a sustainability claim to stand up to procurement audit scrutiny, we would be pleased to talk it through with you in person or over the telephone.

How switching or initiating works

Contact us with an outline of what you need packed, your location in Loughborough, the quantity required, and whether we should follow an existing supplier.

If you are trying new products or would like to evaluate their quality before placing a full order, ask for a sample through our free samples service.

Sign off on the proof after our team has prepared the artwork, matched any existing spec and verified pricing in writing.

Production and delivery generally require two to three weeks, while the majority of UK and Loughborough addresses get their orders within one to two working days following dispatch.

Reorder as required through the same named contact, using the specification on file.

Ask for a no-cost quote from a Loughborough packaging supplier immediately

Discover your perfect packaging solution with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current specification or a sample of the existing box, allowing us to quote directly against it instead of starting from a blank page.

Beginning again works just as well.

Tell us what you are packing and the quantity required, either by phone or by starting a design with our online design tool before ordering, and we will promptly send a written quotation, with no pressure to commit.

A complimentary sample comes with your initial order, and again when an existing account moves over to us. Better still, whoever prepares your quotation will be the same person looking after your account two years later.

We deliver all over the UK straight to Loughborough from our Irvine factory, regardless of where your business is located.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD