Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee it all.
We keep your artwork on file, make sure colour matching remains consistent from the first order to the tenth, and tell you frankly when a deadline is particularly demanding.
A one named contact manages your enquiry, production and delivery, from the first sample to a reorder two years later. The specification remains consistent because the same person remains responsible.
For a packaging supplier designed to grow alongside your business, get in touch with the helpful team at Custom Pack Studio today.
What differences arise when packaging becomes an continuous supplier relationship with Loughton
An initial run largely involves the box itself, including whether it fits, prints well, and arrives as scheduled.
A trading relationship shows its value on order six, when the same product requires the same colour and fit, with no need to repeat the specification from scratch.
We handle board stock and ink mixing in our very own factory, making sure colour and wall thickness remain the same from your first order through all subsequent reorders.
The individual quoting your job also runs it on the press.
Whenever a reorder requires clarification, they are the person you speak to directly, prepared with a genuine answer.
Why Loughton enterprises prefer the packaging offerings
Absolutely no minimum spend on all products.
We do not require a minimum order for any products we make, so a single sample and a reorder of five hundred units go through the same process.
We do not require a minimum volume before taking on your job, nor do we apply an additional charge simply because your order is limited.
In other words, we grow with your Loughton company.
When you are ready to grow your business or broaden your product range, we will assist you during every stage of your journey.
One designated contact from enquiry to delivery
The same dedicated personal contact manages your account from your initial enquiry through to delivery, already knowing your specification when you are ready to order again.
You are never transferred between departments or asked to describe the job again to a new member of the team whenever you call.
Many years of in-house manufacturing
Our group company, KennedySmith (Press) Ltd, has managed printing presses in the UK since 1997.
That background means the board and ink suppliers supporting your order are established contacts built over decades, not new sources found for each incoming job.
As we prepare the ink and maintain our own board stock, your colour match is not dependent on an outside printer’s interpretation of your brief.
The proof that you approve is precisely what leaves the factory.
Distribution personalised to your Loughton company
We supply across the country, wherever your business is based, whether you need one sample or a full pallet.
Our delivery service collects each order from the same Irvine factory according to one schedule, regardless of its size or destination in Loughton.
Whether you need one box sent for approval or several pallets arranged around a launch date, one uniform logistics process manages everything, so delivery stays consistent as your order grows.
Bespoke Creations Built to Suit Your Goods
Some products cannot be accommodated inside a standard box.
If yours has an unusual shape or challenging dimensions, we create the structure to fit it precisely. Components requiring separation during transit receive the same careful treatment, integrated into the structure from the start rather than added later.
Our design experts review your physical product rather than using only specifications. An first sample confirms fit and operation before any unit proceeds to full production.
If the die cut requires refinement, we revise it and issue another sample instead of creating a batch that fails to work.

Packaging products by Tailored Pack Studio
All packaging in our collection is manufactured in our own factory, ensuring the finish selected from a sample is precisely the finish supplied for an order of five hundred.
Everything from bespoke packaging for one product line to the accessories included with an order is produced on one production line.
Boxes and packaging
Reverse tuck end cartons and crash lock boxes meet many retail and packaging demands. Printing covers every panel, ensuring the branding remains visible whatever way the container sits on a shelf.
When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid begins selling the product prior to being opened.
The quality of the board material and accuracy of the die cutting are equally important as the print itself.
Paperboard mailers and postal packaging
Postal mailer boxes are designed to match your product’s dimensions instead of a standard size, minimising the need for void fill and limiting damage resulting from a poorly fitting box in transit.
For bigger or heavier items, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts provide cushioning for the items inside.
A gusseted box opens out to hold several items in one order, making it ideal for subscription boxes or bundle deals whose contents vary each month.
Packaging services for your field
Our top-tier packaging is carefully designed to accommodate products across a broad range of industries.
Grocery packaging provisions
Our BRC Global Packaging certification covers the High Hygiene level. It is typically the initial assurance food packaging customers seek, from independent bakeries to wholesale suppliers moving into retail.
Food and drink packaging is governed by the strictest requirements of all the categories we supply, because product contact safety outweighs the box’s visual appeal.
Prestige field
For jewellery and cosmetics, a customised insert or foam cavity holds products securely during transit, while foil stamping or soft touch lamination reflects the contents.
We create packaging that elevates your items and gives your brand a luxurious feel.

Post containers and digital commerce labels
When a mailer is delivered crushed, it typically suggests a return or refund request, leaving online brands requiring packaging robust enough to remain whole from the courier system.
Additionally, tailored packaging makes the opening of your order memorable.
Transforming an opening into customer loyalty and, at times, complimentary online advertising!
Maintaining all reorder consistent
We handle every reorder as we would a first order, retaining the same named contact and proofing process, while obtaining the board and ink from the same suppliers as previously.
As your order becomes larger, the per-unit price decreases, with the saving built into the pricing rather than relying on a discount code.
That identical pricing structure covers twenty boxes, a few thousand replenished within a quarter, and a pallet reserved for bulk delivery.
A matched reorder from another supplier undergoes the same proofing process and thorough quality checks as an entirely new design.
Nothing is accepted without scrutiny just because it is intended to imitate something you already possessed.
Ethical sourcing from our leading packaging centre
Every box we create is completely recyclable, helping to reduce plastic and landfill waste.
We will avoid adding laminate solely for a shiny finish if it makes a box more difficult to recycle. We are also cutting down on single use plastic and EPS foam throughout the range.
Should a sustainability claim face scrutiny in a procurement audit, we would be pleased to talk it through with you face to face or by telephone.
How switching or commencing operations
Get in touch with us and provide an rough idea of what you need packed, your location in Loughton, the amount required, and whether we should replicate an existing supplier.
Order a sample through our free samples service when evaluating new products or checking quality before placing a full order.
Approve the proof after our team has produced the artwork, checked it against any existing specification and verified the pricing in writing.
Production and delivery typically take two to three weeks, while most UK and Loughton addresses receive deliveries within one to two working days following dispatch.
Place another order when required via the same named contact, with the same specification kept on file.
Request a zero-cost quotation from a Loughton packaging company now
Explore your ideal packaging solution with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than begin from scratch.
Beginning at the start works equally well.
Let us know what you plan to pack and the quantity required, either by phone or by putting together a design with our online tool before placing your order. We will then send a swift written quotation, with no requirement to continue.
Your initial order contains a complimentary sample, as does the day your current account transfers to us. In either case, the person who prepares your quotation will still be responsible for your account in two years’ time.
We send all over the UK straight to Loughton from our Irvine manufacturing facility, irrespective of where your business is based.



























