UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Thatcham

Custom Pack Studio is a UK supplier of custom boxes, mailers, and packaging supplies to Thatcham businesses, manufactured at our own factory in Irvine. We supply food & drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Thatcham

Regardless of your packaging requirements, from one sample to a full range of products for an ongoing account, one factory and one team manage everything.

We retain your artwork on file, reproduce your colours on your tenth reorder as we did on the first, and tell you honestly when a deadline is tight.

A named representative oversees your request, manufacturing and delivery, from the initial sample to a reorder after two years. Because they remain involved, the specification stays the same.

For a packaging supplier designed to grow alongside your business, reach out to the friendly team at Custom Pack Studio today.

How packing transforms when it becomes a continuing vendor association

An initial order is chiefly about the box itself: whether its measurements are appropriate, whether it prints well, and whether it arrives on time.

A supplier relationship becomes important on order six, when the same product requires the same colour and fit, without you needing to explain the specification again from the start.

We oversee board stock and ink mixing in our own factory, making sure colour and wall thickness remain uniform from your first order through each reorder.

The team member putting together your quotation will likewise handle your job on the press.

Questions about a reorder go directly to them for a clear, genuine answer.

How come Thatcham businesses select our company’s packaging solutions

No minimum quantity on the whole selection.

We place no minimum order requirement on anything we produce, so the same process applies to one sample and a five hundred unit reorder.

We set no minimum volume requirement, and a small order will not carry an additional charge.

This shows we develop alongside your Thatcham business.

When you feel ready to develop your business or product line, we will guide you throughout your journey.

Exclusive dedicated contact, from enquiry to completion

Your assigned contact remains with your account from enquiry right through to delivery, so they understand your spec when you are ready to reorder.

You speak to one consistent team, so you are not required to explain the job again to a new person whenever you call.

Several generations of onsite manufacturing

Our parent company, KennedySmith (Press) Ltd, has run presses in the UK since 1997.

This history means the board and ink suppliers working on your order are established over many years partners, formed over decades rather than newly sourced for each new job.

As we prepare the ink and maintain our own board stock, your colour match does not rely on an outside printer’s interpretation of your brief.

What you approve on the proof is precisely what leaves the factory!

Distribution bespoke to fit your Thatcham operation

No matter where your business calls its base across the country, we deliver from one sample to a full pallet.

Our delivery service picks up every order from the same Irvine factory according to one schedule, regardless of its size or destination in Thatcham.

Whether you are seeking a single box sent for approval or multiple pallets arranged for a launch date, one reliable logistics process handles both, ensuring delivery stays consistent as your order increases.

Customised concepts crafted centred on your item

A few products do not sit within a standard box.

If yours has an atypical shape or awkward dimensions, we design the structure to fit it precisely. Components that require separation during transit receive the same careful treatment, incorporated into the structure from the start rather than added later.

Our design professionals review your physical product rather than relying solely on specifications. An first sample verifies fit and operation before any unit moves into full production.

If the die cut requires adjustment, we make the necessary changes and send a second sample instead of creating an unusable batch.

Luminae Packaging - Custom Pack Studio

Wrapping goods from Custom Pack Studio

All packaging in our range is made at our own facility, helping to ensure the finish accepted on your sample is identical to that supplied in an order of five hundred.

From bespoke packaging for a single product line to the accessories finishing an order, everything is made on one production line.

Containers and containers

Reverse tuck end cartons and crash lock boxes work well for a wide range of retail and product packaging, with printing on every panel to keep your branding visible regardless of how the container is arranged on a shelf.

For jewellery and gift-giving, a rigid box with magnetic closure or a foil stamped lid performs much of the selling before it has even been opened.

The quality of the board material and accuracy of the die cutting are equally important as the print itself.

Cardboard postal packets and delivery packaging

Postal mailer boxes are designed to suit your product’s measurements, reducing surplus void fill and limiting the damage that an ill-fitting box may cause in transit.

For heavier or bulkier items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep everything inside safely cushioned.

A gusseted box expands to hold multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents change each month.

Packaging for your particular market

Our high-quality packaging is developed to serve a diverse range of products across numerous industries.

Meal packing supplies

We have High Hygiene BRC Global Packaging certification, often the first point food packaging customers ask about, from small bakeries to wholesale suppliers moving into retail.

Food and drink packaging is subject to the most stringent requirements of every category we supply, because product contact safety outweighs the box’s visual appeal.

Premium market

For jewellery and cosmetics, a customised insert or foam cavity keeps products safe during transit, while foil stamping or soft touch lamination reflects the contents.

We help you create packaging that complements your items and gives your brand a premium feel.

bottle packaging scotland

Postal mailboxes and internet companies

A squashed mailer can spark a return or refund request, so online brands need a box tough enough to pass through the delivery network undamaged.

What’s more, bespoke packaging makes opening your order a a memorable unboxing experience!

Turning an opening into lasting customer loyalty and, at times, free online advertising.

Maintaining all reshuffling in consistency

We process every reorder precisely as we do a first order, using the same named contact, unchanged proofing procedure, and board and ink from the suppliers used before.

As your order becomes larger, the reduced unit cost is shown directly in the quoted price, so there is no discount code to enter.

The same pricing structure is applicable to twenty boxes, several thousand replenished during a quarter, and even a pallet prepared for bulk delivery.

A matched reorder from a different supplier goes through the same proofing process and quality checks as a completely new design.

No item passes inspection simply because it resembles something you possess already.

Sustainable procurement from our leading packaging plant

Each box we produce is completely recyclable, supporting efforts to reduce plastic and landfill waste.

We will not add laminate solely for a shiny finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.

Should a sustainability claim come under scrutiny in a procurement audit, we would be delighted to talk it through with you face to face or by telephone.

How adapting as well as initiating functions

Please contact us with an approximate outline of the items you need packed, where you are based in Thatcham, the amount required, and whether an existing supplier must be matched.

If you are evaluating new products or wish to assess their quality before placing a complete order, you can request a sample via our complimentary samples service.

Give approval to the proof after our team has created the artwork, matched it to any current specification and given written price confirmation.

Production and delivery generally require two to three weeks, while most UK and Thatcham addresses receive their orders within one to two working days after dispatch.

If necessary, reorder via your established named contact using the specification already held on file.

Ask for a free quote from a Thatcham packaging supplier right now

Explore the right packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.

Beginning at the start is equally effective.

Contact us to share what you are packing and the amount required by phone, or create a design using our online design tool before ordering. We will provide a prompt written quote, with no obligation to proceed.

A specimen is complimentary with a first order, and also on the day an existing account moves over to us. In either instance, the person providing the quotation will still be looking after your account in two years’ time.

We send throughout the UK straight to Thatcham from the same Irvine factory, wherever your business is situated.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD