UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Thetford

Custom Pack Studio is a UK-based supplier of custom boxes, mailers, and packaging supplies to Thetford businesses, produced at our own factory in Irvine. We work with food and drink, cosmetics, jewellery and e-commerce brands, tailoring every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Thetford

Whatever your packaging requirements, from a single sample to a full range of products for a continuing account, are handled by a single factory and a single dedicated team.

We store your artwork securely in our records, reproduce your colours with the same accuracy on the tenth reorder as on the first, and inform you promptly if a deadline appears challenging.

One dedicated contact manages your enquiry, production and delivery, from your initial sample through to a reorder two years later. Your spec remains unchanged because the same person oversees everything.

For a packaging supplier created to develop alongside your business, speak to the welcoming team at Custom Pack Studio today.

What differs when packing turns into an long-term vendor alliance?

Once that first order arrives, the focus shifts to the box: its fit, its print quality, and whether it reaches you on time.

A supplier relationship becomes important on order six, when the same product needs the same colour and fit, without you needing to explain the specification again from the start.

We oversee board stock and ink mixing in our very own factory, ensuring colour and wall thickness remain the same from your first order through every reorder.

The person putting together your quotation is also the one who manages your job on the press.

If something about a reorder requires clarification, contact them directly for a straightforward, honest response.

Why Thetford-based businesses rely on our packaging solutions

Absolutely no minimum purchase on any article

We place no minimum order requirement on anything we produce, so the same process applies to one sample and a five hundred unit reorder.

We have no minimum volume requirement, and a lower-volume order will not attract an additional charge.

As a result, we develop alongside your Thetford enterprise.

When the time comes to grow your business or broaden your product range, our support will remain with you at every stage of the journey.

One dedicated contact, from question to dispatch

A single dedicated contact manages your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are prepared to place another order.

You are never transferred between departments or expected to describe the job again to a different member of the team whenever you call.

Numerous years of internal manufacturing

From 1997, our parent company, KennedySmith (Press) Ltd, has managed printing presses in the UK.

That background means the board and ink suppliers supporting your order are long-standing contacts built over decades, rather than found anew for each job.

We mix our own ink and hold board stock ourselves, so colour matching never depends on a third-party printer understanding your brief.

The factory produces precisely what appears on the approved proof.

Despatch customised to your Thetford operation

We deliver throughout the country, wherever your business is based, whether you need a single sample or a full pallet.

Our delivery service collects all orders from the same Irvine factory according to one schedule, regardless of its dimensions or destination in Thetford.

Whether you need one box sent for approval or several pallets planned around a launch date, the same logistics process handles everything, ensuring delivery remains unchanged as the order grows.

Personalised designs created around your offering.

Some products do not fit inside a standard box.

When yours has an uncommon shape or challenging dimensions, we design the structure to work around it. Components requiring separation during transit are given the same consideration, being built into the structure instead of being added afterwards.

Your actual product is where our design journey begins, instead of a specification sheet alone. Before full production begins, a first sample checks its fit and function.

If the die cut needs refinement, we adjust it and provide another sample instead of making a batch that does not work.

Luminae Packaging - Custom Pack Studio

Packaging products from Tailored Pack Studio

Each item in our packaging range is made at our own factory, so the finish approved on your sample is exactly what you receive when ordering five hundred.

From bespoke packaging for a single product line to the accessories that complete each order, everything is manufactured on a single production line.

Crates and parcels

Reverse tuck end cartons and crash lock boxes are suitable for many retail packaging requirements. Printing extends across every panel, helping ensure the branding remains visible regardless of how the container sits on a shelf.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid does much of the selling before it is even opened.

The quality of the board material and the precision of the die cut are just as important as the print itself.

Cardboard mailers and shipping packaging

Postal mailer boxes are designed to match your product’s dimensions instead of a standard size, minimising the need for void fill and limiting damage caused by a poorly fitting box during transit.

For weightier or more sizeable items, we make full colour corrugated cardboard boxes and shipping cartons, while printed inserts help protect and cushion their contents.

A gusseted box opens out to fit several items in one order, making it a good choice for subscription boxes or bundle deals whose contents differ each month.

Packing customised to each field

Our premium packaging is ideally suited to a wide range of products across many industries.

Food packing materials

Our BRC Global Packaging certification covers the High Hygiene level. It is generally the initial assurance food packaging customers look for, from independent bakeries to wholesale suppliers moving into retail.

Of every category we offer, food and drink packaging is governed by the most demanding requirements, as ensuring safe contact with the product takes priority over the box’s appearance.

Premium sector

For jewellery and cosmetics, a fitted insert or foam cavity keeps each product safely during transit, while finishes such as foil stamping or soft touch lamination echo the contents.

We design packaging that elevates your items and provides your brand a luxurious feel.

bottle packaging scotland

Post mailboxes and digital brands

A squashed mailer often results in a return or refund request, so e-commerce brands need a box designed to withstand the courier network intact.

Furthermore, bespoke packaging turns unboxing into a memorable experience.

An opening can become customer loyalty and, at times, free advertising online.

Preserving every rearrangement consistently

We process every reorder as we would a first order, retaining the same named contact and proofing process, while sourcing the board and ink from the same suppliers as before.

The cost per unit reduces as the order size rises, with those price reductions already factored in the pricing rather than relying on a discount code you have to remember to enter.

The same price structure applies to twenty boxes, a few thousand replenished over the course of a quarter, or a pallet arranged for bulk delivery.

A matched reorder supplied by a different supplier is put through identical proofing and quality checks as a brand-new design.

Each item is reviewed independently, even when made to resemble something you had owned previously.

Responsible sourcing from our first-rate packaging establishment

Every box we create is 100% recyclable, helping to reduce plastic and landfill waste.

We will not add laminate solely for a glossy finish if doing so makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

Should a sustainability statement need scrutiny during a procurement audit, we would be happy to discuss it with you either in person or by telephone.

How adapting or initiating works

Please contact us with an approximate description of what you need to pack, your location in Thetford, the quantity you require, and whether we need to replicate an existing supplier.

If you are exploring new products or want to check their quality before placing a full order, ask for a sample through our free samples service.

Approve the proof after our team has created the artwork, matched any existing spec and verified pricing in writing.

Production and delivery normally take two to three weeks, while the majority of UK and Thetford addresses receive their orders within one to two working days following dispatch.

As required, place a repeat order through the same named contact using the same specification held on file.

Get a complimentary quotation from a Thetford packaging provider now

Explore your suitable packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.

Making a fresh start can be just as effective.

Let us know what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will send without delay a written quotation, with no pressure to commit.

Your first sample is provided at no cost, and it is free again when an existing account transfers to us. In both cases, the person preparing your quotation will still be the same person looking after your account in two years.

Regardless of your business location, we supply throughout the UK directly to Thetford from the same Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD