UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Packaging Supplier Wallasey

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Wallasey businesses, manufactured at our own factory in Irvine. We partner with food & drink, cosmetics, jewellery and e-commerce brands, tailoring every order to the product itself, with no minimum order quantities required.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Wallasey

Whatever your packaging requirements, ranging from a single sample to a full range of products for a continuing account, are managed by a single factory and a single dedicated team.

We store your artwork on file, see that colour matching remains consistent between the first and tenth orders, and give you honest advice when a deadline is especially tight.

One named contact manages your enquiry, production and delivery, from the initial sample through to a further order two years later. Your spec stays the same because the same person handles all aspects.

For a packaging supplier designed to grow alongside your business, get in touch with the friendly team at Custom Pack Studio today.

Which changes arise if wrapping turns into an enduring supplier partnership

Once that initial order comes in, the focus shifts to the box: its fit, its print quality, and whether it reaches you by the expected time.

A relationship with a supplier proves its value on the sixth order, when an identical product requires matching colour and fit, without making you restate the specification from the beginning.

Because we oversee board stock and ink mixing inside our own factory, your colour and wall thickness remain consistent from the first order through every reorder that follows.

The person putting together your quotation is also the one who operates your job on the press.

If anything about a reorder requires clarification, talk to them directly for a clear, genuine answer.

Why Wallasey-owned organisations choose our own packaging services

Zero minimum purchase on every item

We do not require minimum quantities per order on anything we produce, which means one sample and a five hundred unit reorder follow precisely the same process.

We don’t need a minimum volume before accepting your job, nor do we apply an extra charge simply because your order is small.

This ensures our growth stays aligned with your Wallasey business.

When you are ready to expand your business or widen your product range, we will stand beside you at every stage of the process.

Sole dedicated contact, from request to fulfilment

One dedicated contact manages your account from enquiry right through to delivery and knows your specification when you are next ready to reorder.

You will not be passed between departments or made to explain the job again to someone new when you ring.

Countless decades of internal manufacturing

KennedySmith (Press) Ltd, our main company, has operated printing presses in the UK since 1997.

This history means that the board and ink suppliers involved with your order are reliable relationships built over decades, rather than found afresh for each new job.

Since we prepare our own ink and keep board stock, colour matching does not depend on a third party printer interpreting your brief.

The edition signed off on the proof is exactly what leaves the plant.

Distribution customised to your Wallasey company

We supply nationwide, wherever your business is based, whether you want one sample or a complete pallet.

Each consignment is picked up from the same Irvine factory according to the same regular schedule, whatever the size of the order or delivery destination in Wallasey.

Whether you are seeking a single box sent for sign-off or multiple pallets arranged for a launch date, one streamlined logistics process handles both, ensuring delivery remains unchanged as your order increases.

Bespoke designs crafted to enhance your item

A number of products simply do not fit into a conventional box.

If yours has an irregular shape or challenging dimension, we create the structure to fit it. Components requiring separation during transit are handled similarly, integrated into the structure instead of being fitted afterwards.

Our design team evaluates your actual product rather than using only a specification sheet. An initial sample confirms fit and function before full production starts.

If the die cut needs adjusting, we revise it and send a second sample instead of creating an unusable batch.

Luminae Packaging - Custom Pack Studio

Wrapping goods by Tailored Pack Studio

Every piece of packaging in our collection is produced within our own factory, meaning that the finish approved on your sample is exactly the finish supplied with an order of five hundred.

From bespoke packaging created for a single product line to the accessories that accompany each order, everything is produced from one production line.

Containers and boxes

Reverse tuck end cartons and crash lock boxes are suitable for a wide range of retail and product packaging, with printing on every panel to ensure your branding in view regardless of how the container is arranged on a shelf.

For jewellery and presents, a rigid box featuring magnetic closure or a foil stamped lid starts presenting the product prior to being opened.

High-quality board material and precise die cutting are every bit as important here as the printing itself.

Corrugated mailing envelopes and delivery packaging

Postal mailer boxes are manufactured to fit your product’s exact dimensions, reducing void fill and avoiding the damage that an poorly fitting box may cause during delivery.

For heavier or heavier items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts help keep everything inside safely cushioned.

A gusseted box expands to hold multiple items in one order, making it well suited for a subscription box or bundle deal whose contents vary each month.

Containers tailored to the industry

Our premium packaging is created to accommodate a diverse range of products across numerous industries.

Food wrapping products

We have High Hygiene BRC Global Packaging certification, frequently the first point food packaging customers ask about, from small bakeries to wholesale suppliers moving into retail.

Across every category we supply, food and drink packaging demands the most attention, because safety where packaging meets the product must always take priority over the box’s appearance.

Premium market

For jewellery and cosmetics, a customised insert or foam cavity holds products securely in transit, while foil stamping or soft touch lamination reflects the contents.

We help you in creating packaging that complements your items, adding a luxurious feel for your brand.

bottle packaging scotland

Postal box and online shopping brands

A crushed mailer commonly prompts a return or refund request, so e-commerce brands require a box built to endure the courier network and reach its destination intact.

What’s more, bespoke packaging makes opening your order a a memorable unboxing experience!

Turning an opportunity into customer loyalty and, at times, free online advertising!

Keeping every rearrangement homogeneous

We process every reorder as we would a first order, retaining the same named contact and proofing process, while obtaining the board and ink from the same suppliers as before.

As order quantities rise, the unit price falls, with savings already included in the pricing, leaving no discount code to remember.

The same pricing model applies to twenty boxes, several thousand restocked during a quarter, and even a pallet prepared for bulk delivery.

A matched reorder from another supplier undergoes the same proofing process and quality checks as a brand-new design.

No item gets approved automatically merely because it resembles something you already had!

Green procurement from our leading packaging plant

Each box we produce remains 100% recyclable, helping to reduce plastic and landfill waste.

We will avoid adding laminate solely to create a glossy finish if doing so makes a box harder to recycle, and we are phasing out single use plastic and EPS foam throughout the range.

If you require a sustainability claim to withstand procurement audit scrutiny, we would be pleased to discuss it with you face to face or over the telephone.

How switching or starting functions

Reach out to us with an estimated description of what you need to package, your location in Wallasey, the needed quantity, and whether we need to replicate an existing supplier.

If you are considering new products or would like to evaluate their quality before placing a full order, you can ask for a sample through our complimentary samples service.

Sign off on the proof after our team has prepared the artwork, aligned it with any existing specification, and confirmed the pricing in writing.

Production and delivery usually take two to three weeks, while the majority of UK and Wallasey addresses receive their orders within one to two working days after dispatch.

When necessary, place another order through the same named contact, using the specification already held on file.

Request a free quote from a Wallasey packaging supplier right now

Explore your ideal packaging solution with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.

Making a fresh start can be equally effective.

Tell us what you are packing and the quantity required, either by phone or by starting a design with our online design tool before ordering, and we will quickly provide a written quote with no obligation to proceed.

Your initial order includes a complimentary sample, as does the day your existing account transfers to us. In either situation, the person who prepares your quotation will remain responsible for your account two years from now.

We send all over the UK directly to Wallasey from our Irvine factory, irrespective of where your business is situated.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD