UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Wallsend

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Wallsend businesses, made at our own factory in Irvine. We partner with food and drink, cosmetics, jewellery and e-commerce brands, building every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Wallsend

Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee it all.

We retain your artwork, replicate your colours with the same accuracy on the tenth reorder as on the first, and tell you frankly when a deadline is tight.

A single named contact oversees your enquiry, production and delivery, from the first sample to a reorder two years later. The spec remains unchanged because the same person stays responsible.

For a packaging supplier built to grow with your business, contact the friendly team at Custom Pack Studio now.

Which alterations occur when wrapping becomes an enduring supplier relationship with Wallsend

When that first order arrives, the focus shifts to the box: its fit, its print quality, and whether it reaches you on time.

A supplier relationship proves its worth on order six, when the same product requires the same colour and fit, with no need to explain the specification from scratch.

We handle board stock and ink mixing in our own factory, keeping colour and wall thickness consistent from your first order to every reorder.

The individual putting together your quotation is also the one who operates your job on the press.

When a reorder requires clarification, they are the person you speak to directly, ready with a honest answer.

Why Wallsend firms choose the packaging solutions

No minimum order on any item

We do not impose a minimum order requirement for anything we produce, meaning the same process applies to one sample and a five hundred unit reorder.

Whether the order is small or large, we are prepared to handle it, with no minimum volume required and no additional charge simply because it is small.

This shows we grow alongside your Wallsend business.

When the time comes to expand your business or product line, we will support you every step of the way.

One dedicated contact, right from enquiry to delivery

The same dedicated personal contact manages your account from your initial enquiry through to delivery, already knowing your specification when you are ready to place another order.

You are never transferred between departments or asked to go over the job again to someone new whenever you call.

Numerous eras of in-house manufacturing

Our holding company, KennedySmith (Press) Ltd, has run presses in the UK since 1997.

That history means the board and ink suppliers supporting your order are trusted relationships developed over decades, not new sources identified for each incoming job.

Since we mix our own ink and maintain board stock, colour matching doesn’t rely on a third party printer interpreting your brief.

The design proof you accept is the same as what leaves the production facility.

Distribution bespoke to your Wallsend business

We ship across the country, regardless of where your business is based, from a one sample to a full pallet.

Our delivery service picks up from the same facility in Irvine following a consistent schedule, regardless of order size or destination within Wallsend.

Whether a lone box requires couriering for approval or multiple pallets need to arrive for a launch date, one logistics process handles both, ensuring delivery remains reliable as orders expand.

Bespoke designs made to suit your goods

A few products do not fit inside a standard box.

If your item has an atypical shape or difficult dimension, we engineer the structure to fit it exactly. Components that need separating for transit are built into the structure, rather than added afterwards.

Our design specialists review your physical product rather than relying solely on a specification sheet. An first sample checks fit and performance before any item moves into full production.

Should the die cut require refinement, we amend it and supply a second sample rather than producing an inappropriate batch.

Luminae Packaging - Custom Pack Studio

Packaging items by Custom Packaging Studio

Every item of packaging in our range is produced at our own factory, meaning the finish confirmed on your sample is the same as that supplied in an order of five hundred.

All items from bespoke packaging for one product line to the accessories included with an order is made on one production line.

Boxes and cartons

Reverse tuck end cartons and crash lock boxes meet countless retail and product packaging needs, with every panel printed to keep your branding noticeable wherever the container stands on a shelf.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid begins selling the product before it is even opened.

The quality of the board and the precision of its die cut are equally important here as the printing itself.

Recycled mailers and delivery packaging

Postal mailer boxes are made to match your product’s dimensions, helping to reduce void fill and preventing the damage a badly fitting box can cause during transit.

For bulkier or bigger items, we manufacture full colour corrugated cardboard boxes and shipping cartons, while printed inserts protect and cushion their contents.

A gusseted box increases in capacity to fit multiple items in one order, making it ideal for a subscription box or bundle deal with contents that vary each month.

Packaging services for the business

Our quality packaging is suitable for numerous products across a range of industries.

Meal packing materials

Our BRC Global Packaging certification covers the High Hygiene level. It is generally the initial assurance food packaging customers look for, from independent bakeries to wholesale suppliers moving into retail.

Of every category we provide, food and drink packaging is governed by the most rigorous requirements, as ensuring safe contact with the product takes priority over the box’s visual appeal.

High-end market

For jewellery and cosmetics, a bespoke insert or foam recess keeps items from moving in transit, while finishes such as foil stamping or soft touch lamination echo the product within.

We work with you to create packaging that complements your products and brings a luxurious feel to your brand.

bottle packaging scotland

Mail parcels for online retailers

When a mailer arrives at its destination crushed, it often prompts a return or refund request, making durable packaging necessary for ecommerce brands navigating courier networks.

Furthermore, custom-made packaging turns opening the package into a lasting unboxing experience.

Converting an opportunity into customer loyalty and, at times, complimentary online advertising!

Ensuring every rearrangement standardised

We handle every reorder as we do a first order, using the same named contact, proofing process, and board and ink suppliers as before.

The price per unit decreases as the quantity ordered rises, with those price reductions already incorporated in the pricing rather than relying on a discount code you have to remember to enter.

This pricing model is applied equally to twenty boxes, several thousand restocked during a quarter, or a pallet arranged for bulk delivery.

A matched reorder from another supplier receives the same proofing process and rigorous quality checks as an completely new design.

Nothing gets automatic approval simply because it resembles something you already had!

Environmentally responsible sourcing from our premier packaging plant

Every box we manufacture is fully recyclable, helping to reduce plastic and landfill waste.

We will not add laminate solely for a shiny finish if it makes a box harder to recycle. We are also reducing single use plastic and EPS foam throughout the range.

If a sustainability statement need scrutiny during a procurement audit, we would be happy to discuss it with you either face to face or by telephone.

How switching or initiating happens

Get in touch with us with a summary of what you need packed, your area in Wallsend, the quantity needed, and whether we should replicate an existing supplier.

If you are trying new products or wish to assess their quality before placing a full order, request a sample through our free samples service.

Sign off on the proof after our team has prepared the artwork, ensured it follows any existing specification, and confirmed the pricing in writing.

Manufacturing and delivery normally take two to three weeks. Most UK and Wallsend addresses get their orders within one to two working days of being dispatched.

Reorder whenever you need, using the same named contact and specification on file already!

Request a free quote from a Wallsend packaging provider immediately

Explore the perfect packaging solution with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.

Beginning again is just as successful.

Tell us what you plan to pack and the amount needed, either over the phone or by putting together a design with our online tool before ordering. We will then send a swift written quotation, with no requirement to continue.

A free sample comes with your initial order, and again when an existing account moves over to us. Even better, whoever puts together your quotation will be the same person looking after your account two years later.

Regardless of your business location, we deliver throughout the UK directly to Wallsend from the same Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD