Whatever your packaging requirements, ranging from an individual sample to a complete range of products for a ongoing account, are managed by a single factory and one dedicated team.
We keep your artwork files on file, see that colour matching remains consistent between the first and tenth orders, and tell you frankly when a deadline is especially tight.
One designated contact manages your enquiry, production and delivery, from the initial sample through to a reorder two years later. Your spec stays the same because the same person handles all aspects.
For a packaging supplier designed to grow with your business, reach out to the friendly team at Custom Pack Studio today.
How the packing alters when it develops into a ongoing provider association
An first run largely relates to the box itself, including whether it fits, produces a good print, and is delivered on time.
A supplier relationship becomes important on order six, when the same product requires the same colour and fit, without you needing to explain the specification again from the start.
We manage board stock and ink mixing at our own factory, helping to ensure colour and wall thickness remain consistent from your first order through each repeat order.
The individual who produces your quotation also manages its production on the press.
Should a repeat order need clarification, they are the person to speak to directly for a straightforward, honest answer.
Why Walsall-led businesses turn to our packaging options
No minimum purchase on anything.
We do not impose a minimum order for anything we produce, meaning a single sample and a five-hundred-unit reorder follow the identical process.
We set no minimum volume requirement, and a lower-volume order will not carry an additional charge.
This means we grow alongside your Walsall company.
When you are ready to develop your business or product line, we will assist you through every stage of your journey.
A dedicated designated contact starting from enquiry to delivery
One dedicated contact manages your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are prepared to place another order.
You are never transferred from one department to another, nor made to repeat the details of your job whenever you call.
Numerous decades of onsite manufacturing
Since 1997, our parent company, KennedySmith (Press) Ltd, has run printing presses in the UK.
That heritage means the board and ink suppliers supporting your order are reliable partners built over decades, rather than new sources found for every incoming job.
We blend our own ink and maintain board stock ourselves, so colour matching never depends on a third-party printer interpreting your brief.
The proof you approve is precisely what leaves the factory.
Shipment personalised to your Walsall enterprise
We deliver nationwide, wherever your business is based, from a single sample to a full pallet.
Our delivery service picks up from the same factory in Irvine following a consistent schedule, regardless of the size of the order or location within Walsall.
Whether a lone box requires couriering for approval or multiple pallets must arrive for a launch date, one logistics process manages both, ensuring delivery remains reliable as orders grow.
Tailored designs created for your offering
Not every product is well suited to a standard box.
If yours has an unusual shape or challenging dimension, we create the structure to fit it. Components requiring separation during transit are handled similarly, incorporated into the structure instead of being fitted afterwards.
Our team of designers reviews your actual product rather than relying solely on a specification sheet. An initial sample checks fit and function before production in full gets under way.
If the die cut needs refining, we update it and provide a second sample instead of producing a batch that is unsuccessful.
Packaging merchandise from Tailored Pack Studio
Every product in our packaging range is produced at our own factory, so the finish approved on your sample is precisely what you receive when ordering five hundred.
From tailor-made packaging for one product line to the accessories completing an order, everything is produced on one production line.
Containers and containers
Reverse tuck end cartons and crash lock boxes suit a wide range of retail and product packaging needs, with branding featured on every panel so it continues to be visible wherever the container sits on the shelf.
For jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid starts presenting the product before it is even revealed!
The standard of the board material and precision of the die cutting are equally important as the print itself.
Cardboard mailing envelopes and shipping packaging
Postal mailer boxes are created to fit your goods, rather than a generic size, minimising wasted space and damage caused in transit by a poorly fitted box.
For bulkier or heavier items, we manufacture full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep the contents safely cushioned inside.
A gusseted box opens out to hold several items in one order, making it ideal for subscription boxes or bundle deals whose contents change each month.
Packaging answers for the industry
Our quality packaging is well-suited to many products across a range of industries.
Grocery wrapping products
We hold BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers require, from independent bakeries to wholesale suppliers expanding into retail.
Food and drink packaging is governed by the most stringent requirements of all the categories we supply, because product contact safety outweighs the box’s visual appeal.
Luxury market
For jewellery and cosmetics, a shaped insert or foam recess helps prevent movement while in transit, while foil stamping or soft touch lamination reflects the product within.
We work with you to create packaging that complements your products and adds a luxurious feel to your brand.
Mail cartons for online stores
A damaged mailer frequently leads to a return or refund request, making hard-wearing packaging necessary for e commerce brands that need boxes to cope with the courier network and remain undamaged on arrival.
Moreover, custom-made packaging turns opening the package into a remarkable unboxing experience.
An opening can lead to customer loyalty and, on occasion, free advertising online.
Sustaining all reorder in consistency
When a reorder comes in, we treat it as a first order, keeping the same named contact, following the identical proofing process, and sourcing board and ink from the suppliers used previously.
The cost per unit falls as the size of the order grows, with those savings already incorporated in the pricing rather than depending on a discount code you have to remember to enter.
This pricing approach is applicable whether you require twenty boxes, several thousand replenished within a quarter, or a pallet prepared for bulk delivery.
Even when ordering again a matched item from another supplier, we carry out the same proofing and quality checks needed for a completely new design.
No item passes inspection simply because it looks like something you already own.
Green procurement from our leading packaging site
Each box we produce is completely recyclable, helping to reduce both plastic waste and landfill waste.
We will not add laminate only for a glossy finish if doing so makes a box harder to recycle, while reducing single use plastic and EPS foam across the range.
Should a sustainability claim face scrutiny in a procurement audit, we would be delighted to discuss it with you face to face or by telephone.
How swapping or beginning happens
Contact us with an approximate description of what you need to package, your whereabouts in Walsall, the required quantity, and whether we need to replicate an existing supplier.
If you are testing new products or wish to assess their quality before placing a full order, ask for a sample through our free samples service.
Sign off on the proof after our team has created the artwork, matched any existing spec and confirmed pricing in writing.
Production and delivery generally require two to three weeks, while most UK and Walsall addresses get their deliveries within one to two working days after dispatch.
As required, place a repeat order through the same named contact using the same specification held on file.
Ask for a complimentary quotation from a Walsall packaging supplier right away
Explore the right packaging solution with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.
Starting again is just as effective!
Tell us what you are packing and the amount required over the phone, or create a design using our online design tool before placing your order. We will provide a timely written quote, with no obligation to continue.
Your initial sample is free, and it is also provided at no cost when an existing account moves over to us. In both cases, the person preparing your quotation will still be the same person looking after your account in two years.
Irrespective of your business location, we deliver throughout the UK directly to Walsall from the very same Irvine factory.
